Low emission combustion apparatus

Claim 2

In combination, for reducing the nitrogen oxide and carbon monoxide content of exhaust gases; a burner having a combustion zone, igniter means within the combustion zone and a dilution zone positioned downstream and in flow communication with the combustion zone; means to mix a hydrocarbon fuel and air to form a substantially homogeneous combustible mixture having a fuel to air ratio of about 0.0035 to about 0.035; means to split an incoming stream of air into separate streams with a first stream being mixed with the fuel and fed to the combustion zone and a second stream being fed to the dilution zone, and control means to control the splitting of the incoming stream of air or oxygen to provide a fuel to air ratio within the combustion zone which maintains the combustion temperature at about 3,000° F. or less sufficient to reduce the nitrogen oxide content in the exhaust gases to a level of about 1.5 grams or less for each kilogram of consumed fuel and to maintain stable combustion at a sufficient level above lean blowout to provide reduced carbon monoxide levels in the exhaust gases of about 12.0 grams or less per kilogram of consumed fuel.

Claim 3

The combination of claim 1 including: a turbine having a rotor, and means to convey the exhaust gases from the burner to the turbine rotor.

Claim 4

The combination of claim 2 including: heat exchanger means positioned in heat exchange relation with the exhaust gases from the turbine rotor and the incoming stream of air, whereby heat is transferred from the exhaust gases to the incoming stream of air.

Claim 5

The combination of claim 2, including: means to transfer heat from the turbine exhaust gases to the fuel at a temperature below the decomposition temperature of the fuel.

Claim 6

The combustion of claim 4 including: means to limit the heat transfer from the exhaust gases or to dissipate excess heat from the exhaust gases in maintaining the rate of heat transfer to the fuel at a level which maintains the fuel at a temperature below its decomposition temperature.

Claim 7

The combination of claim 2 wherein said burner includes a wall having first apertures positioned adjacent the combustion zone and second apertures therein positioned adjacent the dilution zone with the first and second apertures positioned in flow communication with the incoming stream of air; valve means positioned in partial overlying relation to the first and second apertures, and means to cause relative movement between the valve means and the burner wall to vary the opening of the first apertures with respect to the second apertures, whereby the flow of incoming air or oxygen is split between the combustion zone and the dilution zone in response to the relative positions of the valve means and the burner wall.

Claim 8

The combination of claim 6 wherein there is relative movement between the valve and the burner in a direction that is axial of the burner in varying the opening of the first and second apertures.

Claim 9

The combination of claim 6 wherein the valve means contains a plurality of apertures, and means to cause relative rotational movement between the valve means and the burner to bring the apertures in the valve means into or out of alignment with the first and second apertures in the burner to vary the extent of the opening of the first apertures with respect to the extent of the opening of the second apertures.

Claim 10

The combination of claim 2 wherein: said burner includes a movable wall whose movement varies the extent of the openings through the first and second apertures, and means to move the movable wall to vary the extent of the opening of the first apertures with respect to the extent of the opening of the second apertures to vary the quantity of air fed to the combustion zone with respect to the quantity of air fed to the dilution zone.

Claim 11

The combination of claim 2 including: a compressor means driven by the turbine rotor, and means to convey the incoming stream of air through the compressor to compress the air prior to its introduction into the burner.

Claim 12

The combination of claim 1 wherein said control means includes: means to sense the nitrogen oxides or the carbon monoxide content or both the nitrogen oxides and carbon monoxide content of the burner exhaust gases, and means to vary the fuel-to-air ratio within the combustion zone in response to the sensed levels of nitrogen oxides, carbon monoxide, or both in the exhaust gases to maintain the nitrogen oxides level in the exhaust gases at about 1.5 grams or less for each kilogram of consumed fuel or the carbon monoxide level at about 12.0 grams or less per kilogram of consumed fuel, or both the nitrogen oxides and carbon monoxide content at or below said levels.

Claim 13

The combination of claim 2 wherein said control means includes: means to sense the nitrogen oxides or the carbon monoxide content or both the nitrogen oxides and carbon monoxide content of the burner exhaust gases, and means to vary the fuel-to-air ratio within the combustion zone in response to the sensed levels of nitrogen oxides, carbon monoxide, or both in the exhaust gases to maintain the nitrogen oxides level in the exhaust gases at about 1.5 grams or less for each kilogram of consumed fuel or the carbon monoxide level at about 12.0 grams or less per kilogram of consumed fuel, or both the nitrogen oxides and carbon monoxide content at or below said levels.

Claim 14

The combination of claim 1 wherein said control means includes: means to determine the actual combustion temperature in the combustion zone; means to sense the fuel flow rate to the combustion zone, the flow rate of the incoming stream of air and to determine a set combustion temperature required to maintain a selected nitrogen oxides level in the exhaust gases; means to compare the set combustion temperature with the actual combustion temperature, and means to vary the flow split of the incoming stream of air in response to the difference between the set combustion temperature and the actual combustion temperature to bring the actual combustion temperature into correspondence with the set combustion temperature.

Claim 15

The combination of claim 2 wherein said control means includes: means to determine the actual combustion temperature in the combustion zone; means to sense the fuel flow rate to the combustion zone, the flow rate of the incoming stream of air and to determine a set combustion temperature required to maintain a selected nitrogen oxides level in the exhaust gases; means to compare the set combustion temperature with the actual combustion temperature, and means to vary the flow split of the incoming stream of air in response to the difference between the set combustion temperature and the actual combustion temperature to bring the actual combustion temperature into correspondence with the set combustion temperature.

Claim 16

The combination of claim 13 wherein said means to determine the actual combustion temperature is a high temperature thermocouple mounted in the combustion zone.

Claim 17

The combination of claim 14 wherein said means to determine the actual combustion temperature is a high temperature thermocouple mounted in the combustion zone.

Claim 18

The combination of claim 13 wherein said means to determine the actual combustion temperature includes: means to sense the parameters of flow rate of the incoming stream of air, the fuel flow rate, the temperature of the incoming stream of air and the flow split of the incoming stream of air into said first and second streams, and means to determine the actual combustion temperature from the sensed parameters.

Claim 19

The combination of claim 14 wherein said means to determine the actual combustion temperature includes: means to sense the parameters of flow rate of the incoming stream of air, the fuel flow rate, the temperature of the incoming stream of air and the flow split of the incoming stream of air into said first and second streams, and means to determine the actual combustion temperature from the sensed parameters.

Claim 20

The combination of claim 1 wherein said control means includes: means to determine the actual combustion temperature in the combustion zone; means to sense the inlet air temperature, the fuel flow rate and the flow rate of the incoming stream of air and to determine a set combustion temperature to maintain a selected level of carbon monoxide in the exhaust gases at the sensed conditions; means to compare the set combustion temperature with the actual combustion temperature, and means to vary the flow split of the incoming stream of air in response to the difference between the set combustion temperature and the actual combustion temperature to bring the actual combustion temperature into correspondence with the set combustion temperature.

Claim 21

The combination of claim 2 wherein said control means includes: means to determine the actual combustion temperature in the combustion zone; means to sense the inlet air temperature, the fuel flow rate and the flow rate of the incoming stream of air and to determine a set combustion temperature to maintain a selected level of carbon monoxide in the exhaust gases at the sensed conditions; means to compare the set combustion temperature with the actual combustion temperature, and means to vary the flow split of the incoming stream of air in response to the difference between the set combustion temperature and the actual combustion temperature to bring the actual combustion temperature into correspondence with the set combustion temperature.

Claim 22

The combination of claim 19 wherein said means to determine the actual combustion temperature is a high temperature thermocouple mounted in the combustion zone.

Claim 23

The combination of claim 20 wherein said means to determine the actual combustion temperature is a high temperature thermocouple mounted in the combustion zone.

Claim 24

The combination of claim 19 wherein said means to determine the actual combustion temperature includes: means to sense the parameters of flow rate of the incoming stream of air, the fuel flow rate, the temperature of the incoming stream of air and the flow split of the incoming stream of air into said first and second streams, and means to determine the actual combustion temperature from the sensed parameters.

Claim 25

The combination of claim 20 wherein said means to determine the actual combustion temperature includes: means to sense the parameters of flow rate of the incoming stream of air, the fuel flow rate, the temperature of the incoming stream of air and the flow split of the incoming stream of air into said first and second streams, and means to determine the actual combustion temperature from the sensed parameters.

Claim 26

The combination of claim 1 wherein said control means includes: means to sense the fuel flow rate to the combustion zone, the flow rate of the incoming stream of air and to determine a set combustion temperature required to maintain a selected nitrogen oxides level in the exhaust gases; means to sense the temperature of the incoming air and to determine the difference between the temperature of the incoming air stream and the set combustion temperature; means to determine the required fuel-to-air ratio in the combustion zone to raise the temperature of the air entering the combustion zone to the set combustion temperature; means to sense the fuel flow rate and the flow rate of the incoming stream of air and to determine the fuel-to-air ratio; means to compare the required fuel-to-air ratio in the combustion zone with the fuel-to-air ratio to determine the required flow split of the incoming air stream to provide the set combustion temperature, and means to sense the actual flow split of the incoming stream of air and to change the actual flow split to bring it into correspondence with the required flow split of the incoming air stream.

Claim 27

The combination of claim 2 wherein said control means includes: means to sense the fuel flow rate to the combustion zone, the flow rate of the incoming stream of air and to determine a set combustion temperature required to maintain a selected nitrogen oxides level in the exhaust gases; means to sense the temperature of the incoming air and to determine the difference between the temperature of the incoming air stream and the set combustion temperature; means to determine the required fuel-to-air ratio in the combustion zone to raise the temperature of the air entering the combustion zone to the set combustion temperature; means to sense the fuel flow rate and the flow rate of the incoming stream of air and to determine the fuel-to-air ratio; means to compare the required fuel-to-air ratio in the combustion zone with the fuel-to-air ratio to determine the required flow split of the incoming air stream to provide the set combustion temperature, and means to sense the actual flow split of the incoming stream of air and to change the actual flow split to bring it into correspondence with the required flow split of the incoming air stream.

Claim 28

The combination of claim 1 wherein said control means includes: means to sense the inlet air temperature, the fuel flow rate and the flow rate of the incoming stream of air and to determine a set combustion temperature to maintain a selected level of carbon monoxide in the exhaust gases at the sensed condition; means to sense the temperature of the incoming air and to determine the difference between the temperature of the incoming air stream and the set combustion temperature; means to determine the required fuel-to-air ratio in the combustion zone to raise the temperature of the air entering the combustion zone to the set combustion temperature; means to sense the fuel flow rate and the flow rate of the incoming stream of air and to determine the fuel-to-air ratio; means to compare the required fuel-to-air ratio in the combustion zone with the fuel-to-air ratio to determine the required flow split of the incoming air stream to provide the set combustion temperature, and means to sense the actual flow split of the incoming stream of air and to change the actual flow split to bring it into correspondence with the required flow split of the incoming air stream.

Claim 29

The combination of claim 2 wherein said control means includes: means to sense the inlet air temperature, the fuel flow rate and the flow rate of the incoming stream of air and to determine a set combustion temperature to maintain a selected level of carbon monoxide in the exhaust gases at the sensed conditions; means to sense the temperature of the incoming air and to determine the difference between the temperature of the incoming air stream and the set combustion temperature; means to determine the required fuel-to-air ratio in the combustion zone to raise the temperature of the air entering the combustion zone to the set combustion temperature; means to sense the fuel flow rate and the flow rate of the incoming stream of air and to determine the fuel-to-air ratio; means to compare the required fuel-to-air ratio in the combustion zone with the fuel-to-air ratio to determine the required flow split of the incoming air stream to provide the set combustion temperature, and means to sense the actual flow split of the incoming stream of air and to change the actual flow split to bring it into correspondence with the required flow split of the incoming air stream.