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US4137472A Expired / Lapsed US ⏱️ 0.0 years remaining

Cooling system for electric motors

Assignee: S B W ENGINEERS Ltd
•
Filing: 1976-09-16
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Granted: 1979-01-30
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Expires: 1996-09-16
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Abstract

Abstract The present invention comprises a rotor for an electric motor which rotor is provided with cooling arrangement in the form of a heat pipe extending axially within the rotor. The heat pipe has an evaporating portion within the body of the rotor and a condensing portion extending out with the body of the rotor. Attached to the condensing portion is a shaft extension which is adapted to define a trap for incondensible gases which contaminate the working fluid when in the gaseous state, the trap has a lesser radial dimension than the condensing portion and a pocket is formed in the shaft extension, extending co-axially with the axis of the shaft, and accessible from the exterior of the assembly so as to accommodate a thermal probe to detect the amount of incondensible gas within the trap. When this amount exceeds a predetermined level the rotor is withdrawn from service and the gas removed by an evacuation process.

Inventors

  • 👤 John Workman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 06:15
CPC Classifications
H; H02; H02K; H02K9/00; H02K9/22; H02K9/225

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 165 words
An electromagnetic machine rotor assembly comprising a rotor shaft internally accommodating a heat pipe which extends axially therealong and has an evaporating portion and a condensing portion, a rotor mounted on the rotor shaft so that the heat pipe evaporating portion lies within the axial confines of the rotor and the condensing portion lies outwardly of the axial extent of the rotor, a first pocket formed in the end portion of the shaft which is adjacent said heat pipe condensing portion, said first pocket being concentric with the shaft axis and opening into said condensing portion, and being of lesser radial dimension than said condensing portion, whereby said first pocket acts as a trap for non-condensible gases within the heat pipe, a second pocket formed in said shaft end portion and open at one end face thereof, said second pocket being coaxial with said shaft axis, one of said first and second pockets being annular and surrounding the other of said first and second pockets.
Claim 2
Dependent Claim 165 words
An electromagnetic machine rotor assembly comprising a rotor shaft internally accommodating a heat pipe which extends axially therealong and has an evaporating portion and a condensing portion, a rotor mounted on the rotor shaft so that the heat pipe evaporating portion lies within the axial confines of the rotor and the condensing portion lies outwardly of the axial extent of the rotor, a first pocket formed in the end portion of the shaft which is adjacent said heat pipe condensing portion, said first pocket being concentric with the shaft axis and opening into said condensing portion, and being of lesser radial dimension than said condensing portion, whereby said first pocket acts as a trap for non-condensible gases within the heat pipe, a second pocket formed in said shaft end portion and open at one end face thereof, said second pocket being coaxial with said shaft axis, one of said first and second pockets being annular and surrounding the other of said first and second pockets.
Claim 3
Dependent Claim 52 words
An assembly as claimed in claim 1, wherein the rotor shaft is formed from a first metal of high structural strength within which the evaporating portion of the heat pipe is defined and from a second metal having high thermal conductivity within which the condensing portion of the heat pipe is defined.
Claim 4
Dependent Claim 37 words
An assembly as claimed in claim 1, including windings mounted on the rotor and subsidiary pipes embedded in said windings on the rotor, each subsidiary pipe having one end connected in fluid communication with the evaporating portion.
Claim 5
Dependent Claim 51 words
An assembly as claimed in claim 1, wherein said shaft end portion includes an axial bore, a hollow end cap being mounted in the end of said bore remote from the condensing portion to form an annular space between said axial bore and the end cap and defining said first pocket.
Claim 6
Dependent Claim 40 words
An assembly as claimed in claim 1, wherein said first pocket is formed by an axial bore in said shaft end portion and said second pocket is defined by an annular recess which surrounds a portion of said axial bore.
Claim 7
Dependent Claim 48 words
An assembly as claimed in claim 1, wherein said shaft includes means defining an aperture connecting the evaporating portion of the pipe to the atmosphere, the aperture being sealed by a plug made of a material which fuses in the event of excessive temperatures arising in the rotor.
Claim 8
Dependent Claim 61 words
An assembly as claimed in claim 1, wherein the internal surface of said condensing portion is tapered, being of smaller radial dimension adjacent the first pocket than adjacent the evaporating portion and said internal surface incorporates upstanding formations of sufficient radial dimension to stand clear of the annular component of fluid work present in the condensing portion of the heat pipe.
Claim 9
Dependent Claim 15 words
An assembly as claimed in claim 7, wherein the condensing portion internal surface is fluted.
Claim 10
Dependent Claim 15 words
An assembly as claimed in claim 7, wherein the condensing portion internal surface is ridged.
Claim 11
Dependent Claim 18 words
An assembly as claimed in claim 7, wherein the condensing portion internal surface carries a plurality of fins.
Claim 12
Dependent Claim 19 words
An assembly as claimed in claim 1, wherein the condensing portion internal surface carries a plurality of metal spheres.
Claim 13
Dependent Claim 40 words
An assembly as claimed in claim 1, including windings mounted on the rotor and a plurality of thermally conductive discs axially spaced along the rotor for conducting heat generated in the windings to the evaporating portion of the heat pipe.
Claim 14
Dependent Claim 23 words
An assembly as claimed in claim 1, including cooling fins mounted on the rotor shaft at the condensing portion of the heat pipe.
Claim 15
Dependent Claim 23 words
An assembly as claimed in claim 1, wherein the axial length of the evaporating portion is four times that of the condensing portion.
Claim 16
Dependent Claim 143 words
A d.c. electromagnetic machine comprising a stator, a stator housing, bearings in said housing, a rotor shaft rotatably mounted in said bearings, a rotor secured to said shaft, a heat pipe extending axially along said shaft and forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial confines of the stator housing, said rotor having a commutator located adjacent the condensing portion of said heat pipe, the shaft including means defining a pocket extending into the shaft coaxially with the axis of the shaft adjacent the condensing portion of the heat pipe, and further means defining an aperture in said shaft connecting the evaporating portion of the heat pipe to atmosphere, the aperture being sealed by a plug made of a material which fuses in the event of excessive temperatures arising in the rotor.
Claim 17
Dependent Claim 143 words
A d.c. electromagnetic machine comprising a stator, a stator housing, bearings in said housing, a rotor shaft rotatably mounted in said bearings, a rotor secured to said shaft, a heat pipe extending axially along said shaft and forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial confines of the stator housing, said rotor having a commutator located adjacent the condensing portion of said heat pipe, the shaft including means defining a pocket extending into the shaft coaxially with the axis of the shaft adjacent the condensing portion of the heat pipe, and further means defining an aperture in said shaft connecting the evaporating portion of the heat pipe to atmosphere, the aperture being sealed by a plug made of a material which fuses in the event of excessive temperatures arising in the rotor.
Claim 18
Dependent Claim 101 words
An electromagnetic machine rotor assembly, comprising a rotor mounted on a rotor shaft having a heat pipe extending axially therealong, the heat pipe forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial extent of the rotor, the internal surface of said condensing portion being tapered and being of smaller radial dimension remote from the evaporating portion than adjacent the evaporating portion, and said internal surface incorporating upstanding formations of sufficient radial dimension to stand clear of the annular complement of working fluid present in the condensing portion of the heat pipe.
Claim 19
Dependent Claim 101 words
An electromagnetic machine rotor assembly, comprising a rotor mounted on a rotor shaft having a heat pipe extending axially therealong, the heat pipe forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial extent of the rotor, the internal surface of said condensing portion being tapered and being of smaller radial dimension remote from the evaporating portion than adjacent the evaporating portion, and said internal surface incorporating upstanding formations of sufficient radial dimension to stand clear of the annular complement of working fluid present in the condensing portion of the heat pipe.
Claim 20
Dependent Claim 77 words
An electromagnetic machine rotor assembly, comprising a rotor mounted on a rotor shaft having a heat pipe extending axially therealong, the heat pipe forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial extent of the rotor, and said heat pipe including a portion defining an aperture connecting the evaporating portion of the pipe to atmosphere, and also includes a plug of fusible material located in said aperture.
Claim 21
Dependent Claim 77 words
An electromagnetic machine rotor assembly, comprising a rotor mounted on a rotor shaft having a heat pipe extending axially therealong, the heat pipe forming an evaporating portion within the axial confines of the rotor and a condensing portion outwardly of the axial extent of the rotor, and said heat pipe including a portion defining an aperture connecting the evaporating portion of the pipe to atmosphere, and also includes a plug of fusible material located in said aperture.

References Cited (Backward Citations)

US3765480A Cited
US3842596A Cited
US3746081A Cited
US3828849A Cited
US3786861A Cited
US3882335A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-29 1982-07-31 1983-01-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-29 1986-07-31 1987-01-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-29 1990-07-31 1991-01-30 $7700.00 Window Closed / Lapsed

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