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US4136244A Expired / Lapsed US ⏱️ 0.0 years remaining

Continuous solution polymerization process

Assignee: Compagnie Generale des Etablissements Michelin SCA
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Filing: 1977-01-27
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Granted: 1979-01-23
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Expires: 1997-01-27
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Abstract

Abstract Continuous solution polymerizaton in an open type reactor of one or more conjugated dienes or of one or more conjugated dienes with one or more vinyl aromatic compounds, initiated by an organolithium initiator, without clogging of the reactor due to gel formation can be achieved by conducting the polymerization in the presence of a deactivating system which inhibits the formation of gels.

Inventors

  • 👤 Jean-Maire Massoubre

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 02:37
CPC Classifications
C; C08; C08F; C08F36/00; C08F36/02; C08F36/04

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 264 words
A process for the continuous solution homopolymerization or copolymerization in a hydrocarbon solvent, initiated by an organolithium initiator, of at least one conjugated diene or of at least one conjugated diene with at least one vinyl aromatic compound in at least one reactor in which the monomers in solution in a hydrocarbon solvent are introduced continuously and from which the solution of homopolymers or copolymers formed and of unreacted monomers is also removed continuously, characterized by the fact that the polymerization reaction is carried out in a reactor of the open type at a temperature of 20° C. to 110° C. and in the presence of a deactivating system which inhibits the formation of gels and which comprises (a) at least one transfer agent which deactivates living macromolecules, said transfer agent being selected from the group consisting of toluene, xylene, diphenylmethane, triphenylmethane, fluorene, indene, cyclopentadiene, dicyclopentadiene, cyclohexadiene-1,4, pentadiene-1,4, vinyl acetylene, propyne, butadiene-1,2, a primary amine, a secondary amine, butyl chloride, butyl bromide and bromobenzene, and (b) at least one metallating agent which increases the reaction velocity of living macromolecules, said metallating agent being selected from the group consisting of the alcoholates of alkali metals other than lithium, the keto metals of alkali metals other than lithium and mixed complexes of an alkali metal and an organoaluminum or organozinc compound, the components of the deactivating system and the initiator being present in amounts such that the ratio of the deactivation velocities of the living macromolecules to the propagation velocity of the polymerization reaction is between 1 × 10 -5 and 5 × 10 -3 .
Claim 2
Dependent Claim 264 words
A process for the continuous solution homopolymerization or copolymerization in a hydrocarbon solvent, initiated by an organolithium initiator, of at least one conjugated diene or of at least one conjugated diene with at least one vinyl aromatic compound in at least one reactor in which the monomers in solution in a hydrocarbon solvent are introduced continuously and from which the solution of homopolymers or copolymers formed and of unreacted monomers is also removed continuously, characterized by the fact that the polymerization reaction is carried out in a reactor of the open type at a temperature of 20° C. to 110° C. and in the presence of a deactivating system which inhibits the formation of gels and which comprises (a) at least one transfer agent which deactivates living macromolecules, said transfer agent being selected from the group consisting of toluene, xylene, diphenylmethane, triphenylmethane, fluorene, indene, cyclopentadiene, dicyclopentadiene, cyclohexadiene-1,4, pentadiene-1,4, vinyl acetylene, propyne, butadiene-1,2, a primary amine, a secondary amine, butyl chloride, butyl bromide and bromobenzene, and (b) at least one metallating agent which increases the reaction velocity of living macromolecules, said metallating agent being selected from the group consisting of the alcoholates of alkali metals other than lithium, the keto metals of alkali metals other than lithium and mixed complexes of an alkali metal and an organoaluminum or organozinc compound, the components of the deactivating system and the initiator being present in amounts such that the ratio of the deactivation velocities of the living macromolecules to the propagation velocity of the polymerization reaction is between 1 × 10 -5 and 5 × 10 -3 .
Claim 3
Dependent Claim 19 words
The process according to claim 1, characterized by the fact that the metallating agent is sodium dihydro-bis (2-methoxyethoxy) aluminate.
Claim 4
Dependent Claim 20 words
The process according to claim 1, characterized by the fact that the deactivating system and the hydrocarbon solvent comprise toluene.
Claim 5
Dependent Claim 24 words
The process according to claim 1, characterized by the fact that the organolithium initiator is n-butyllithium and the starting monomers are butadiene and styrene.
Claim 6
Dependent Claim 15 words
The process according to claim 1, characterized by the fact that the monomer is butadiene.

References Cited (Backward Citations)

US3331826A Cited
US3496154A Cited
US3763126A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-22 1982-07-24 1983-01-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-22 1986-07-24 1987-01-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-22 1990-07-24 1991-01-23 $7700.00 Window Closed / Lapsed

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