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US4133919A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making decorative panels

Assignee: Individual
•
Filing: 1977-10-12
•
Granted: 1979-01-09
•
Expires: 1997-10-12
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Abstract

Abstract In a method of making decorative panels, a liquid masking material is applied to a surface of a panel, and is cured to form a substantially solid masking layer on the surface. A pattern comprising at least one unmasked area and at least one masked area is formed in the masking layer either simultaneously with the application of the liquid masking material or subsequent to the curing step. The surface of the panel is then treated to render the unmasked areas of the surface of the panel visually distinguishable from the masked areas. In one embodiment of the invention the masking layer is elastomeric and the surface of the panel is treated by sandblasting, after which the masking layer is removed. The entire process may then be repeated to provide a dual density effect. In another embodiment of the invention an asphaltum masking layer is applied to a mirror forming layer on a panel, after which the portions of the mirror forming layer corresponding to the unmasked areas are chemically removed.

Inventors

  • 👤 Robert C. Parsons

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 11:21
CPC Classifications
B; B44; B44C; B44C1/00; B44C1/22; B44C1/221; B24; B24C; B24C1/00; B24C1/04; G; G03; G03F; G03F7/00; G03F7/12

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 206 words
A method of making decorative panels comprising: forming a predetermined pattern in a screen by covering the screen with a photosensitive emulsion, exposing the photosensitive emulsion photographically and developing the exposed photosensitive emulsion such that a portion of the screen corresponding to the image of the photograph will permit the passage of liquid therethrough; positioning the screen adjacent a panel with the pattern in the screen adjacent a surface of the panel; applying liquid elastomeric masking material to the surface of the panel through the screen and thereby applying the liquid elastomeric material to the surface of the panel in accordance with the pattern on the screen; curing the liquid elastomeric masking material on the surface of the panel and thereby forming a substantially solid masking layer on the surface of the panel in accordance with the predetermined pattern; impinging a high velocity stream of particulate material onto the surface of the panel having the masking layer thereon and thereby visually differentiating the unmasked portion of the surface of the panel from the masked portions thereof; and subsequently removing the masking layer to provide a panel having visually differentiated areas corresponding to the previously masked and the previously unmasked portions of the surface of the panel.
Claim 2
Independent Claim 206 words
A method of making decorative panels comprising: forming a predetermined pattern in a screen by covering the screen with a photosensitive emulsion, exposing the photosensitive emulsion photographically and developing the exposed photosensitive emulsion such that a portion of the screen corresponding to the image of the photograph will permit the passage of liquid therethrough; positioning the screen adjacent a panel with the pattern in the screen adjacent a surface of the panel; applying liquid elastomeric masking material to the surface of the panel through the screen and thereby applying the liquid elastomeric material to the surface of the panel in accordance with the pattern on the screen; curing the liquid elastomeric masking material on the surface of the panel and thereby forming a substantially solid masking layer on the surface of the panel in accordance with the predetermined pattern; impinging a high velocity stream of particulate material onto the surface of the panel having the masking layer thereon and thereby visually differentiating the unmasked portion of the surface of the panel from the masked portions thereof; and subsequently removing the masking layer to provide a panel having visually differentiated areas corresponding to the previously masked and the previously unmasked portions of the surface of the panel.
Claim 3
Dependent Claim 43 words
The method of making decorative panels according to claim 2 further characterized by repeating the liquid elastomeric masking material applying, curing, and particulate material impinging steps utilizing a different predetermined screen pattern and thereby forming a panel having a dual density pattern thereon.
Claim 4
Independent Claim 178 words
A method of making decorative panels comprising: forming a predetermined pattern in a substantially liquid impervious screen to permit the passage of liquid through the pattern; positioning the screen adjacent a panel with the pattern in the screen adjacent a surface of the panel; applying liquid elastomeric masking material to the surface of the panel through the screen and thereby applying the liquid elastomeric material to the surface of the panel in accordance with the pattern on the screen; curing the liquid elastomeric masking material on the surface of the panel and thereby forming a substantially solid masking layer on the surface of the panel in accordance with the predetermined pattern; impinging a high velocity stream of particulate material onto the surface of the panel having the masking layer thereon and thereby visually differentiating the unmasked portion of the surface of the panel from the masked portions thereof; and subsequently removing the masking layer to provide a panel having visually differentiated areas corresponding to the previously masked and the previously unmasked portions of the surface of the panel.
Claim 5
Independent Claim 178 words
A method of making decorative panels comprising: forming a predetermined pattern in a substantially liquid impervious screen to permit the passage of liquid through the pattern; positioning the screen adjacent a panel with the pattern in the screen adjacent a surface of the panel; applying liquid elastomeric masking material to the surface of the panel through the screen and thereby applying the liquid elastomeric material to the surface of the panel in accordance with the pattern on the screen; curing the liquid elastomeric masking material on the surface of the panel and thereby forming a substantially solid masking layer on the surface of the panel in accordance with the predetermined pattern; impinging a high velocity stream of particulate material onto the surface of the panel having the masking layer thereon and thereby visually differentiating the unmasked portion of the surface of the panel from the masked portions thereof; and subsequently removing the masking layer to provide a panel having visually differentiated areas corresponding to the previously masked and the previously unmasked portions of the surface of the panel.

References Cited (Backward Citations)

US1784495A Cited
US1869695A Cited
US2358710A Cited
US3507740A Cited
US3579926A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-08 1982-07-10 1983-01-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-08 1986-07-10 1987-01-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-08 1990-07-10 1991-01-09 $7700.00 Window Closed / Lapsed

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