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US4133382A Expired / Lapsed US ⏱️ 0.0 years remaining

Recovery of petroleum from viscous petroleum-containing formations including tar sands

Assignee: Huntsman Corp
•
Filing: 1977-09-28
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Granted: 1979-01-09
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Expires: 1997-09-28
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Abstract

Abstract A method for the in-situ recovery of low API gravity oils or bitumen from subterranean hydrocarbon-bearing formations wherein the recovery is optimized by the injection of a mixture of an oxygen-containing gas and steam until the recovery efficiency declines, followed by the injection of a mixture of light hydrocarbon and steam, under operating conditions that may utilize pressurization and drawdown cycles.

Inventors

  • 👤 Phillip J. Cram
  • 👤 Roman A. Pachovsky

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 07:42
CPC Classifications
E; E21; E21B; E21B43/00; E21B43/16; E21B43/24; C; C10; C10C; C10C3/00; C10C3/007; E21B43/243

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 118 words
A method for the recovery of hydrocarbons from a subterranean hydrocarbon-bearing formation traversed by at least one injection well and one production well and having fluid communication therebetween, comprising the steps of: (a) injecting via said injection well a first mixture comprising an oxygen-containing gas and steam, until the maximum recovery efficiency has been attained and starts to decline and simultaneously producing said formation hydrocarbons via said production well, (b) terminating injection of said first mixture and undertaking injection of a second mixture comprising a light hydrocarbon and steam and continuing to produce said formation hydrocarbons via said production well, wherein a pressurization and drawdown cycle is employed during at least one of said steps (a) and (b).
Claim 2
Independent Claim 118 words
A method for the recovery of hydrocarbons from a subterranean hydrocarbon-bearing formation traversed by at least one injection well and one production well and having fluid communication therebetween, comprising the steps of: (a) injecting via said injection well a first mixture comprising an oxygen-containing gas and steam, until the maximum recovery efficiency has been attained and starts to decline and simultaneously producing said formation hydrocarbons via said production well, (b) terminating injection of said first mixture and undertaking injection of a second mixture comprising a light hydrocarbon and steam and continuing to produce said formation hydrocarbons via said production well, wherein a pressurization and drawdown cycle is employed during at least one of said steps (a) and (b).
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein steam is injected into said injection and/or said production wells to condition said formation, prior to the injection of said first mixture.
Claim 4
Dependent Claim 16 words
The method of claim 1 wherein said injected steam has a quality of less than 100%.
Claim 5
Dependent Claim 27 words
The method of claim 1 wherein said first mixture is injected at a temperature corresponding to the temperature of saturated steam at the pressure of said formation.
Claim 6
Dependent Claim 36 words
The method of claim 1 wherein the ratio of the free oxygen in said oxygen-containing gas to steam in said first mixture is in the range of about 30 to 130 SCF per barrel of steam.
Claim 7
Dependent Claim 27 words
The method of claim 1 wherein said formation is first repressured to a pressure corresponding to a temperature for saturated steam in the range of 250°-500° F.
Claim 8
Dependent Claim 30 words
The method of claim 1 wherein said mixture of oxygen-containing gas and steam is injected until about 1 to 1.1 pore volume of steam at reservoir conditions has been injected.
Claim 9
Dependent Claim 17 words
The method of claim 1 wherein said oxygen-containing gas is air, enriched oxygen, or substantially pure oxygen.
Claim 10
Dependent Claim 30 words
The method of claim 1 wherein the ratio of light hydrocarbon to steam in said second mixture is in the range of about 3.0 vol. % to 33.0 vol. %.
Claim 11
Dependent Claim 28 words
The method of claim 1 wherein said light hydrocarbon comprises aliphatic hydrocarbons having from 3 to 10 carbon atoms per molecule, cyclic aromatics, naphthenic hydrocarbons and mixtures thereof.
Claim 12
Dependent Claim 17 words
The method of claim 1 wherein said light hydrocarbon is natural gasoline, naphtha, kerosene, and mixtures thereof.
Claim 13
Dependent Claim 30 words
The method of claim 1 wherein said light hydrocarbon is a cut of a refinery stream having a boiling range of about 85° F. (I.B.P.) to about 460° F. (E.P.).
Claim 14
Dependent Claim 20 words
The method of claim 1 wherein steps (a) and (b) are repeated when production has reached an undesirably low level.
Claim 15
Dependent Claim 40 words
The method of claim 1 wherein said pressurization and drawdown cycle comprises: (a) pressurization wherein the rate of production is less than the rate of injection, (b) drawdown wherein the rate of production is greater than the rate of injection.
Claim 16
Dependent Claim 84 words
The method of claim 1 wherein said pressurization and said drawdown cycle comprises: (a) pressurization wherein said injection mixture is injected at a rate until the pressure at said production well is increased to about 60% to about 95% of the injection pressure and said production well is produced at restricted conditions, (b) drawdown wherein said injection mixture is injected at a rate of about 20% to about 33% of the initial injection rate and said production well is produced at essentially unrestricted conditions.
Claim 17
Dependent Claim 13 words
The method of claim 1 wherein said pressurization and drawdown cycle is repeated.
Claim 18
Independent Claim 138 words
A method for the recovery of bitumen from a tar sand formation traversed by at least one injection well and at least one production well comprising the steps of: (a) injecting via said injection well a first mixture to an oxygen-containing gas and steam said steam having a quality less than 100% and said mixture being injected at a temperature corresponding to the temperature for saturated steam at the pressure of said formation, while simultaneously producing said formation bitumen via said production well, (b) terminating injection of said first mixture after the maximum recovery efficiency has been attained and injecting a second mixture of a light hydrocarbon and steam while continuing to produce said formation bitumen via said production well, wherein a pressurization and drawdown cycle is employed during at least one of said steps (a) and (b).
Claim 19
Independent Claim 138 words
A method for the recovery of bitumen from a tar sand formation traversed by at least one injection well and at least one production well comprising the steps of: (a) injecting via said injection well a first mixture to an oxygen-containing gas and steam said steam having a quality less than 100% and said mixture being injected at a temperature corresponding to the temperature for saturated steam at the pressure of said formation, while simultaneously producing said formation bitumen via said production well, (b) terminating injection of said first mixture after the maximum recovery efficiency has been attained and injecting a second mixture of a light hydrocarbon and steam while continuing to produce said formation bitumen via said production well, wherein a pressurization and drawdown cycle is employed during at least one of said steps (a) and (b).
Claim 20
Dependent Claim 20 words
The method of claim 17 wherein steps (a) and (b) are repeated when production has reached an undesirably low level.
Claim 21
Dependent Claim 28 words
The method of claim 17 wherein steam is injected into said injection and/or said production wells to condition said formation prior to the injection of said first mixture.
Claim 22
Dependent Claim 33 words
The method of claim 17 wherein the ratio of free oxygen in said oxygen-containing gas to steam in said first mixture is in the range of about 30 to 130 SCF/bbl of steam.
Claim 23
Dependent Claim 29 words
The method of claim 17 wherein said formation is first repressured to a pressure corresponding to a temperature for saturated steam in the range of 250° to 500° F.
Claim 24
Dependent Claim 30 words
The method of claim 17 wherein said mixture of oxygen-containing gas and steam is injected until about 1 to 1.1 pore volumes of steam at reservoir conditions has been injected.
Claim 25
Dependent Claim 17 words
The method of claim 17 wherein said oxygen-containing gas is air, enriched oxygen or substantially pure oxygen.
Claim 26
Dependent Claim 30 words
The method of claim 17 wherein the ratio of light hydrocarbon to steam in said second mixture is in the range of about 3.0 vol. % to 33.0 vol. %.
Claim 27
Dependent Claim 28 words
The method of claim 17 wherein said light hydrocarbon comprises aliphatic hydrocarbons having from 3 to 10 carbon atoms per molecule, cyclic aromatics, naphthenic hydrocarbons, and mixtures thereof.
Claim 28
Dependent Claim 17 words
The method of claim 17 wherein said light hydrocarbon is natural gasoline, naphtha, kerosene and mixtures thereof.
Claim 29
Dependent Claim 40 words
The method of claim 17 wherein said pressurization and drawdown cycle comprises: (a) pressurization wherein the rate of production is less than the rate of injection, (b) drawdown wherein the rate of production is greater than the rate of injection.
Claim 30
Dependent Claim 13 words
The method of claim 17 wherein said pressurization and drawdown cycle is repeated.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-08 1982-07-10 1983-01-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-08 1986-07-10 1987-01-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-08 1990-07-10 1991-01-09 $7700.00 Window Closed / Lapsed

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