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US4132669A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing phosphorous-alumina catalysts using polycarboxylic acids as extrusion aids

Assignee: CROSFIELD CHEMICALS COMPANY A DIVISION OF INDOPCO Inc A CORP OF DELAWARE
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Filing: 1977-10-06
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Granted: 1979-01-02
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Expires: 1997-10-06
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Abstract

Abstract Alumina-phosphorous powders can be extruded into catalysts supports having improved properties by the addition of up to 15% by weight of a polycarboxylic acid, containing 2-10 carbon atoms, based on the dry weight of the alumina-phosphorous powder prior to extrusion. The addition of the polycarboxylic acid also increases the extrusion rate.

Inventors

  • 👤 Monica E. Choca
  • 👤 Gerald R. Feistel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 22:56
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/16; B01J37/00; B01J37/0009

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 120 words
A process for preparing phospha-alumina extrudates having a relatively high crush strength, and relatively reduced pore volume in pores above 600 A diameter comprising: A. preparing a purified phospha-alumina powder comprising on a dry basis 3-30% P 2 O 5 and 70-97% Al 2 O 3 . B. mixing said purified phospha-alumina powder with water and from 0.1-15% by weight of a water-soluble polycarboxylic acid containing from 1-10 carbon atoms based on the dry weight of the powder. C. adjusting the moisture content of said phospha-alumina powder to an extrudate level so as to allow extrusion; and then, D. extruding said phospha-alumina powder to prepare a phospha-alumina extrudate whereby the extrusion rate is improved over phospha-alumina powders not so treated.
Claim 2
Dependent Claim 120 words
A process for preparing phospha-alumina extrudates having a relatively high crush strength, and relatively reduced pore volume in pores above 600 A diameter comprising: A. preparing a purified phospha-alumina powder comprising on a dry basis 3-30% P 2 O 5 and 70-97% Al 2 O 3 . B. mixing said purified phospha-alumina powder with water and from 0.1-15% by weight of a water-soluble polycarboxylic acid containing from 1-10 carbon atoms based on the dry weight of the powder. C. adjusting the moisture content of said phospha-alumina powder to an extrudate level so as to allow extrusion; and then, D. extruding said phospha-alumina powder to prepare a phospha-alumina extrudate whereby the extrusion rate is improved over phospha-alumina powders not so treated.
Claim 3
Dependent Claim 12 words
The process of claim 1 where the polycarboxylic acid is citric acid.
Claim 4
Dependent Claim 18 words
The process of claim 1 wherein the phospha-alumina extrudate is dried and calcined to prepare a catalyst support.
Claim 5
Dependent Claim 20 words
The process of claim 1 where the crush strength is increased by at least 25% over non-polycarboxylic acid treated material.
Claim 6
Dependent Claim 25 words
The process of claim 1 where pore volume above 600 A of the product is decreased relative to that where no polycarboxylic acid is used.
Claim 7
Dependent Claim 20 words
The process of claim 1 where the shrinkage on calcination is increased over that where no polycarboxylic acid is used.

References Cited (Backward Citations)

US2282602A Cited
US3232887A Cited
US3879310A Cited
US3969273A Cited
US4036784A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-01 1982-07-03 1983-01-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-01 1986-07-03 1987-01-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-01 1990-07-03 1991-01-02 $7700.00 Window Closed / Lapsed

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