US4131731A
Expired / Lapsed
US
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Process for preparing polycarbonates
Assignee: POLYVINYL/PERMUTHAN Co A CORP OF
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Filing: 1978-01-09
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Granted: 1978-12-26
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Expires: 1998-01-09
Abstract
Abstract A process for preparing linear polycarbonates containing terminal hydroxyl groups with the essential exclusion of other terminal groups by reacting glycols having a carbon number > 4 and cyclic esters of carbonic acid via ester interchange reaction at 100-300° C and 0.1 - 300 mm Hg.
Inventors
- 👤 Kwo-Hrong Lai
- 👤 Harold N. Silvers
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-23 02:39
CPC Classifications
C; C08; C08L; C08L21/00; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/42; C08G18/44; C08G64/00; C08G64/02; C08G64/0208; C08G64/18; C08G64/183; C08G64/20; C08G64/30; C08G64/305; C08K; C08K5/00; C08K5/0008; C08K5/0016; C08L27/00; C08L27/02; C08L27/04; C08L27/06; C08L31/00; C08L31/02; C08L31/04; C08L7/00; C08L69/00; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/582
Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
211 words
A process of preparing linear polycarbonates containing terminal hydroxyl groups, said process comprising, reacting an alkylene carbonate composed of a 5 to 7 membered ring with a hydroxy compound selected from the group consisting of cycloaliphatic diols and aliphatic diols containing from 4 to 40 carbon atoms, and polyoxyalkylene glycols containing from 2 to 20 alkoxy groups er molecule with each alkoxy group containing from 2 to 4 carbon atoms, said hydroxy compound having a boiling point greater than 4.9° C over the by-product formed in ester interchange reaction with said alkylene carbonate, said hydroxy compound and alkylene carbonate being admixed in a molar ratio of 10 to 1, to 1 to 10, said reaction being carried out at temperatures between 100° C and 300° C and pressures between 0.1 and 300 Hg in a first and second stage wherein low molecular polycarabonate is formed in a first stage at a molecular chain length of from 2 to 10 units while distilling off by-product glycol from the reaction mixture, and then removing unreacted hydroxyl compound and alkylene carbonate and beginning a second stage which comprises condensing the low molecular weight polycarbonate by distilling off all glycol formed at temperatures of from 100 to 300° C to form high molecular weight polycarbonate.
Claim 2
Dependent Claim
211 words
A process of preparing linear polycarbonates containing terminal hydroxyl groups, said process comprising, reacting an alkylene carbonate composed of a 5 to 7 membered ring with a hydroxy compound selected from the group consisting of cycloaliphatic diols and aliphatic diols containing from 4 to 40 carbon atoms, and polyoxyalkylene glycols containing from 2 to 20 alkoxy groups er molecule with each alkoxy group containing from 2 to 4 carbon atoms, said hydroxy compound having a boiling point greater than 4.9° C over the by-product formed in ester interchange reaction with said alkylene carbonate, said hydroxy compound and alkylene carbonate being admixed in a molar ratio of 10 to 1, to 1 to 10, said reaction being carried out at temperatures between 100° C and 300° C and pressures between 0.1 and 300 Hg in a first and second stage wherein low molecular polycarabonate is formed in a first stage at a molecular chain length of from 2 to 10 units while distilling off by-product glycol from the reaction mixture, and then removing unreacted hydroxyl compound and alkylene carbonate and beginning a second stage which comprises condensing the low molecular weight polycarbonate by distilling off all glycol formed at temperatures of from 100 to 300° C to form high molecular weight polycarbonate.
Claim 3
Dependent Claim
50 words
A process in accordance with claim 1 wherein said reactants are mixed in substantially molar ratios of hydroxy compounds to alkylene carbonate of from 1:10 to 10:1, and said first stage is carried out at 150° C to 250° C and pressures of from 50 mm to 200 mm Hg.
Claim 4
Dependent Claim
25 words
A process in accordance with claim 2 wherein said second stage is carried out at a pressure of from 0.1 mm to 10 mm Hg.
Claim 5
Dependent Claim
21 words
A process in accordance with claim 1 wherein said high molecular linear polycarbonates having molecular weights of from 200 to 4,000.
Claim 6
Dependent Claim
28 words
A process in accordance with the process of claim 4 wherein said second stage is carried out at a pressure of from 0.1 mm to 10 mm Hg.
Claim 7
Dependent Claim
53 words
A process in accordance with the process of claim 1 wherein said reactants are mixed in substantially molar ratios of hydroxy compounds to alkylene carbon of from 1:3 to 1:1, and said first state is carried out at 150° C to 250° C and pressures of from 50 mm to 200 mm Hg.
Claim 8
Dependent Claim
14 words
A process in accordance with claim 1 wherein said alkylene carbonate is ethylene carbonate.
Claim 9
Dependent Claim
14 words
A process in accordance with claim 4 wherein said alkylene carbonate is ethylene carbonate.
Claim 10
Dependent Claim
17 words
A process in accordance with the process of claim 7 and said hydroxy compound is 1,6-hexane diol.
Claim 11
Dependent Claim
17 words
A process in accordance with the process of claim 8 and said hydroxy compound is 1,6-hexane diol.
Claim 12
Dependent Claim
24 words
A process in accordance with the process of claim 3 wherein said alkylene carbonate is ethylene carbonate and said hydroxy compound is 1,6-hexane diol.
Claim 13
Dependent Claim
24 words
A process in accordance with the process of claim 11 wherein said high molecular linear polycarbonates have molecular weights of from 200 to 4,000.
Claim 14
Dependent Claim
8 words
A product by the process of claim 1.
Claim 15
Dependent Claim
23 words
A product of claim 13 wherein said high molecular weight polycarbonate has a molecular weight in the range of from 200 to 4,000.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1981-12-25 | 1982-06-26 | 1982-12-26 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1985-12-25 | 1986-06-26 | 1986-12-26 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1989-12-25 | 1990-06-26 | 1990-12-26 | $7700.00 | Window Closed / Lapsed |