← Back to Patent Explorer
US4129028A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for working a hole

Assignee: Grumman Corp
•
Filing: 1977-12-19
•
Granted: 1978-12-12
•
Expires: 1997-12-19
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method and apparatus therefor using the stress wave phenomenon for sizing and working a hole in a workpiece. A mandrel of the desired size, shape, and finish is "driven" into the hole by a stress wave to work the hole and impart thereto a desired shape, size, and finish. Electromagnetic means are used to generate the stress wave whose characteristics are such that it can be propagated through the mandrel and into the workpiece with a pulse energy level, rise rate, and duration sufficient to put the material in the walls of the hole into a condition of plastic flow so that a permanent deformation thereof conforming to the working area of the mandrel is achieved. A straight or a tapered hole can be worked or a straight hole can be converted into a tapered hole having the desired final shape, size, and finish. In a further embodiment, the mandrel used in the method can be the fastener for which the hole has been drilled. If required, more than one stress wave pulse can be used to achieve the desired working of the hole.

Inventors

  • 👤 Basil P. Leftheris
  • 👤 Joseph H. Mainhardt
  • 👤 Walter Schwenk

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 11:40
CPC Classifications
B; B23; B23P; B23P9/00; B23P9/02; B23P9/025; B21; B21J; B21J5/00; B21J5/06; B21J5/10; B21J7/00; B21J7/20; B21J7/22; B21J7/30; B23F; B23F9/00; B23F9/04; H; H01; H01F; H01F7/00; H01F7/06; H01F7/20; H02; H02K; H02K33/00; H02K33/18; Y; Y10; Y10T; Y10T29/00; Y10T29/53; Y10T29/53709; Y10T29/5377; Y10T29/53774

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 149 words
Apparatus for sizing, working, and finishing a hole in an article comprising: a mandrel at least a portion of which has a surface having physical characteristics which will impart a desired final size, shape, and finish to said hole; tool means for maintaining said mandrel surface in contact with at least the end portion of the walls of said hole; stress wave generating means for producing a stress wave pulse in response to a high-amperage, short duration electrical impulse; focusing means for propagating said pulse through said tool and said mandrel into the walls of said hole, said pulse having a rise time, intensity, and duration sufficient to set the material in said hole walls into a condition of plastic flow whereby said physical characteristics of said mandrel surfaces are imparted to said hole; and an energy source for supplying said electrical impulse to said stress wave generating means.
Claim 2
Dependent Claim 149 words
Apparatus for sizing, working, and finishing a hole in an article comprising: a mandrel at least a portion of which has a surface having physical characteristics which will impart a desired final size, shape, and finish to said hole; tool means for maintaining said mandrel surface in contact with at least the end portion of the walls of said hole; stress wave generating means for producing a stress wave pulse in response to a high-amperage, short duration electrical impulse; focusing means for propagating said pulse through said tool and said mandrel into the walls of said hole, said pulse having a rise time, intensity, and duration sufficient to set the material in said hole walls into a condition of plastic flow whereby said physical characteristics of said mandrel surfaces are imparted to said hole; and an energy source for supplying said electrical impulse to said stress wave generating means.
Claim 3
Independent Claim 121 words
A method for sizing, working, and finishing a hole in an article comprising the steps of: placing a mandrel into contact with at least the end portion of the walls of said hole, said mandrel having a working surface which has physical characteristics that will impart to said hole a desired final size, shape, and finish; generating a stress wave pulse having a rise time, intensity, and duration sufficient to put the material in said hole walls into a condition of plastic flow; and passing said pulse through said mandrel and into said article such that said plastic flow causes said material in said hole walls to conform to said final size, shape, and finish imparted thereto by said mandrel surface.
Claim 4
Independent Claim 121 words
A method for sizing, working, and finishing a hole in an article comprising the steps of: placing a mandrel into contact with at least the end portion of the walls of said hole, said mandrel having a working surface which has physical characteristics that will impart to said hole a desired final size, shape, and finish; generating a stress wave pulse having a rise time, intensity, and duration sufficient to put the material in said hole walls into a condition of plastic flow; and passing said pulse through said mandrel and into said article such that said plastic flow causes said material in said hole walls to conform to said final size, shape, and finish imparted thereto by said mandrel surface.
Claim 5
Dependent Claim 20 words
The method of claim 2 wherein at least two stress wave pulses are passed through the mandrel into the article.
Claim 6
Dependent Claim 27 words
The method of claim 2 wherein the hole in the article is a roughly drilled hole approximately 0.005 to 0.02 inch smaller than the intended finished size.
Claim 7
Dependent Claim 36 words
The method of claim 2 wherein the hole is straight and of a constant diameter and wherein the physical characteristics of the mandrel are such that the finished hole is straight and of a constant diameter.
Claim 8
Dependent Claim 31 words
The method of claim 2 wherein the hole is straight and of a constant diameter and wherein the physical characteristics of the mandrel are such that the finished hole is tapered.
Claim 9
Dependent Claim 10 words
The method of claim 6 wherein the hole is tapered.
Claim 10
Dependent Claim 13 words
The method of claim 2 wherein the hole passes completely through the article.
Claim 11
Dependent Claim 21 words
The method of claim 2 wherein the mandrel is a fastener which is an interference fit with respect to the hole.
Claim 12
Dependent Claim 12 words
The method of claim 9 wherein the mandrel has a tapered shank.
Claim 13
Dependent Claim 19 words
The method of claim 9 wherein the mandrel is a fastener that is to be installed in the hole.

References Cited (Backward Citations)

US2806328A Cited
US3201967A Cited
US3224086A Cited
US3609851A Cited
US3824824A Cited
US3646791A Cited
US3731370A Cited
US3945109A Cited
US3892121A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-12-11 1982-06-12 1982-12-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-12-11 1986-06-12 1986-12-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-12-11 1990-06-12 1990-12-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag