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US4127556A Expired / Lapsed US ⏱️ 0.0 years remaining

Ceramic fiber molding for manifold reactors

Assignee: Toyota Motor Corp
•
Filing: 1976-09-22
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Granted: 1978-11-28
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Expires: 1996-09-22
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Abstract

Abstract Ceramic fiber molding for manifold reactors in which Al2O3-SiO2 ceramic fibers or SiO2 ceramic fibers are employed to form a molded product having a hardness of 20 DEG - 55 DEG , a tensile strength of 120 - 1500 g/cm2 and a molded density of 0.06 - 0.35 g/cm3.

Inventors

  • 👤 Kenji Ushitani
  • 👤 Fumiyoshi Noda
  • 👤 Toshikazu Ikeda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 07:44
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/24; F01N3/26; B; B01; B01J; B01J35/00; B01J35/50; B01J35/58; B01J37/00; B01J37/0009; C; C04; C04B; C04B14/00; C04B14/38; C04B14/46; C04B26/00; C04B26/02; C04B28/00

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 54 words
A ceramic fiber molding comprising Al 2 O 3 --SiO 2 or SiO 2 ceramic fibers and a binder molded into a product having a hardness of 20°-55° as measured by the Japan Rubber Association Standard SRIS-0101, a tensile strength of 120-1500 g/cm 2 , and a molded density of 0.06-0.35 g/cm 3 .
Claim 2
Dependent Claim 54 words
A ceramic fiber molding comprising Al 2 O 3 --SiO 2 or SiO 2 ceramic fibers and a binder molded into a product having a hardness of 20°-55° as measured by the Japan Rubber Association Standard SRIS-0101, a tensile strength of 120-1500 g/cm 2 , and a molded density of 0.06-0.35 g/cm 3 .
Claim 3
Dependent Claim 31 words
The ceramic fiber molding of claim 1, in which the molded density is in the range of 0.15-0.35 g/cm 3 and the fibers are Al 2 O 3 --SiO 2 .
Claim 4
Dependent Claim 27 words
The ceramic fiber molding of claim 1, in which the molded density is in the range of 0.06-0.20 g/cm 3 and the fibers are SiO 2 .
Claim 5
Dependent Claim 27 words
The ceramic fiber molding of claim 1, in which the binder employed is selected from the group consisting of Al 2 O 3 sol and silica sol.
Claim 6
Dependent Claim 28 words
The ceramic fiber molding of claim 1, in which the binder employed is selected from the group consisting of starch, polyvinyl alcohol, phenol resin and carboxy methyl cellulose.
Claim 7
Independent Claim 62 words
A method of manufacturing a ceramic fiber molding comprising adding a binder to ceramic fibers selected from the group consisting of Al 2 O 3 --SiO 2 and SiO 2 ceramic fibers, and solidifying the resulting mixture to form a product having a hardness of 20°-55°, a tensile strength of 120-1500 g/cm 2 and a molded density of 0.06-0.35 g/cm 3 .
Claim 8
Independent Claim 62 words
A method of manufacturing a ceramic fiber molding comprising adding a binder to ceramic fibers selected from the group consisting of Al 2 O 3 --SiO 2 and SiO 2 ceramic fibers, and solidifying the resulting mixture to form a product having a hardness of 20°-55°, a tensile strength of 120-1500 g/cm 2 and a molded density of 0.06-0.35 g/cm 3 .
Claim 9
Dependent Claim 25 words
The method of claim 6, in which a molded product is obtained by suction filtering of a solution of said ceramic fibers in said binder.
Claim 10
Dependent Claim 19 words
The method of claim 6, in which the ceramic fibers are 5.6-33 mm in length and 2.5-4.5μ in diameter.
Claim 11
Dependent Claim 15 words
The ceramic fiber molding of claim 1, which contains 2-6% by weight of said binder.

References Cited (Backward Citations)

US3231401A Cited
US3799796A Cited
US3835054A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-27 1982-05-29 1982-11-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-27 1986-05-29 1986-11-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-27 1990-05-29 1990-11-28 $7700.00 Window Closed / Lapsed

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