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US4126934A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the manufacture of an electrode for electrochemical cells

Assignee: Siemens AG
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Filing: 1975-01-30
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Granted: 1978-11-28
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Expires: 1995-01-30
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Abstract

Abstract A method for the manufacture of electrodes for electrochemical cells, is provided in which a Raney rare-metal catalytic layer is disposed on a metallic support structure in layer form. According to the invention, the Raney rare-metal catalytic layer is prepared by dissolving the inactive component of a layer, disposed on the support structure, of a homogeneous alloy of at least one of the metals of the platinum group of the periodic system of the elements as the active component and at least one of the metals of the iron group of the periodic system of the elements as the inactive component; the content of inactive component being at least 65 atom-percent.

Inventors

  • 👤 Gerhard Richter
  • 👤 Konrad Mund
  • 👤 Ulrich Gebhardt
  • 👤 Raghavendra Rao

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 08:09
CPC Classifications
C; C25; C25F; C25F3/00; C25F3/02; C25F3/14; H; H01; H01M; H01M4/00; H01M4/86; H01M4/98; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 155 words
A method for the manufacture of an electrode for an electrochemical cell comprising a Raney-noble metal catalytic layer disposed on a metallic support structure in layer form; wherein the method comprises the steps of: (a) forming a layer disposed on said metallic support structure in layer form of a homogenous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out the inactive component from said alloy, said forming comprising rolling said homogenous alloy into a thin foil, said alloy also constituting said metallic support structure, and dissolving out said iron group metal from at least one side of said foil superficially and maximally to a depth of 50 μm.
Claim 2
Independent Claim 155 words
A method for the manufacture of an electrode for an electrochemical cell comprising a Raney-noble metal catalytic layer disposed on a metallic support structure in layer form; wherein the method comprises the steps of: (a) forming a layer disposed on said metallic support structure in layer form of a homogenous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out the inactive component from said alloy, said forming comprising rolling said homogenous alloy into a thin foil, said alloy also constituting said metallic support structure, and dissolving out said iron group metal from at least one side of said foil superficially and maximally to a depth of 50 μm.
Claim 3
Dependent Claim 19 words
The method of claim 1 wherein the content of said inactive component is from about 75 to 90 atom-percent.
Claim 4
Dependent Claim 13 words
The method of claim 1 wherein said homogeneous alloy is a platinum-nickel alloy.
Claim 5
Dependent Claim 37 words
The method of claim 1 wherein said platinum-group metal is replaced with from 1 to 5 atom-percent of at least one of the elements selected from the group consisting of boron, silicon, titanium, zirconium, niobium and tantalum.
Claim 6
Dependent Claim 19 words
The method of claim 4 wherein said platinum group metal is replaced with about 3 atom-percent of said element.
Claim 7
Dependent Claim 32 words
The method of claim 1 wherein said platinum group metal is replaced with from 5 to 20 atom-percent of an element selected from the group consisting of molybdenum, tungsten and mixtures thereof.
Claim 8
Dependent Claim 19 words
The method of claim 6 wherein said platinum group metal is replaced with about 15 atom-percent of said element.
Claim 9
Dependent Claim 13 words
The method of claim 6 wherein said homogenous alloy is a platinum-tungsten-nickel alloy.
Claim 10
Dependent Claim 32 words
The method of claim 1 wherein said platinum group metal is replaced with from 10 to 60 atom-percent of an element selected from the group consisting of copper, gold, and mixtures thereof.
Claim 11
Dependent Claim 19 words
The method of claim 9 wherein said platinum group metal is replaced with about 40 atom-percent of said element.
Claim 12
Dependent Claim 13 words
The method of claim 1 wherein the inactive component is dissolved out electrochemically.
Claim 13
Dependent Claim 28 words
The method of claim 11, wherein the inactive component is dissolved out potentiostatically at a potential of between 300 and 800 mV as measured against the reversible-hydrogen electrode.
Claim 14
Dependent Claim 30 words
The method of claim 11 wherein the inactive component is dissolved out potentiodynamically in the potential range of between 0 and 1200 mV, as measured against the reversible hydrogen electrode.
Claim 15
Independent Claim 143 words
A method for the manufacture of an electrode for an electrochemical cell comprising a Raney-noble metal catalytic layer on a metallic support structure in layer form; wherein the method comprises the steps of: (a) forming a layer disposed on said metallic support structure in layer form of a homogenous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out the inactive component from said alloy, wherein said metal support structure in layer form is a platinum layer and wherein a foil consisting of said homogeneous alloy is placed on said platinum support layer by sintering or welding.
Claim 16
Independent Claim 143 words
A method for the manufacture of an electrode for an electrochemical cell comprising a Raney-noble metal catalytic layer on a metallic support structure in layer form; wherein the method comprises the steps of: (a) forming a layer disposed on said metallic support structure in layer form of a homogenous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out the inactive component from said alloy, wherein said metal support structure in layer form is a platinum layer and wherein a foil consisting of said homogeneous alloy is placed on said platinum support layer by sintering or welding.
Claim 17
Independent Claim 108 words
A method for producing an electrode for an electrochemical cell having a thickness of 0.1 mm or less comprising: (a) forming a thin foil of a homogeneous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out said iron group metal potentiostatically from at least one side of said foil to form an electrode having a thickness of 0.1 mm or less.
Claim 18
Independent Claim 108 words
A method for producing an electrode for an electrochemical cell having a thickness of 0.1 mm or less comprising: (a) forming a thin foil of a homogeneous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System, wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out said iron group metal potentiostatically from at least one side of said foil to form an electrode having a thickness of 0.1 mm or less.
Claim 19
Dependent Claim 12 words
The method of claim 15 wherein said alloy is a platinum-nickel alloy.
Claim 20
Dependent Claim 20 words
The method of claim 15 wherein said platinum group metal is replaced with from 5 to 20 atom-percent of tungsten.
Claim 21
Independent Claim 104 words
A method for producing an electrode for an electrochemical cell having a thickness of 0.1 mm or less comprising: (a) placing a foil of a homogeneous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System on a platinum support layer wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out said iron group metal potentiostatically to form an electrode having a thickness of 0.1 mm or less.
Claim 22
Independent Claim 104 words
A method for producing an electrode for an electrochemical cell having a thickness of 0.1 mm or less comprising: (a) placing a foil of a homogeneous alloy of an active component comprising at least one of the metals of the platinum group of the Periodic System and an inactive component comprising at least one of the iron group metals of the Periodic System on a platinum support layer wherein the content of said inactive component is at least 65 atom-percent of said alloy; and (b) dissolving out said iron group metal potentiostatically to form an electrode having a thickness of 0.1 mm or less.
Claim 23
Dependent Claim 12 words
The method of claim 18 wherein said alloy is a platinum-nickel alloy.
Claim 24
Dependent Claim 20 words
The method of claim 18 wherein said platinum group metal is replaced with from 5 to 20 atom-percent of tungsten.

References Cited (Backward Citations)

US3341446A Cited
US3428490A Cited
US3274031A Cited
US3291753A Cited
US3481787A Cited
GB1145357A Cited
US3515595A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-27 1982-05-29 1982-11-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-27 1986-05-29 1986-11-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-27 1990-05-29 1990-11-28 $7700.00 Window Closed / Lapsed

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