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US4124518A Expired / Lapsed US ⏱️ 0.0 years remaining

One-shot process for making a filled detergent polyurethane foam

Assignee: GFC FOAM Corp A CORP OF DE
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Filing: 1977-03-24
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Granted: 1978-11-07
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Expires: 1997-03-24
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Abstract

Abstract There is disclosed a one-shot process for the manufacture of a filled detergent hydrophilic flexible polyurethane foam from a clay filler, an alkylaryl sulfonate detergent, a normally liquid polyether polyol, tolylene diisocyanate and water as a blowing agent.

Inventors

  • 👤 Herman Stone
  • 👤 Peter D. Pauly

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 20:15
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0004; A; A47; A47L; A47L13/00; A47L13/10; A47L13/16; A47L13/17; C11; C11D; C11D17/00; C11D17/04; C11D17/049; C08J2375/00; C08J2375/04; Y; Y10; Y10S; Y10S521/00; Y10S521/905; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24512; Y10T428/31504; Y10T428/31551; Y10T428/31609

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 131 words
In a process for the manufacture of a filled detergent hydrophilic flexible polyurethane foam from a clay filler, and alkyl aryl sulfonate detergent and a normally liquid polyether polyol, the improvement which comprises mixing the filler and the detergent to form a first mixture, mixing said first mixture with the polyol to form a second mixture, and introducing said second mixture, tolylene diisocyanate and water as a blowing agent into the mixing chamber of a foam machine whereby a filled detergent polyurethane foam is manufactured, wherein said second mixture contains from 20 to 60 per cent by weight of filler, based upon the weight of the polyol, and wherein said second mixture contains from 30 to 80 per cent by weight of sulfonate detergent, based upon the weight of the polyol.
Claim 2
Dependent Claim 131 words
In a process for the manufacture of a filled detergent hydrophilic flexible polyurethane foam from a clay filler, and alkyl aryl sulfonate detergent and a normally liquid polyether polyol, the improvement which comprises mixing the filler and the detergent to form a first mixture, mixing said first mixture with the polyol to form a second mixture, and introducing said second mixture, tolylene diisocyanate and water as a blowing agent into the mixing chamber of a foam machine whereby a filled detergent polyurethane foam is manufactured, wherein said second mixture contains from 20 to 60 per cent by weight of filler, based upon the weight of the polyol, and wherein said second mixture contains from 30 to 80 per cent by weight of sulfonate detergent, based upon the weight of the polyol.
Claim 3
Dependent Claim 23 words
A process according to claim 1 where in the weight ratio of detergent to filler is within the range from one to 3.5.
Claim 4
Dependent Claim 33 words
A process according to claim 1 wherein said filler is kaolin coated with from about 0.2 to about 2 per cent by weight, based upon the weight of the kaolin, of a polyamine.
Claim 5
Dependent Claim 12 words
A process according to claim 3 wherein the polyamine is ethylene diamine.
Claim 6
Dependent Claim 16 words
A process according to claim 1 wherein said sulfonate detergent is linear dodecyl benzene sodium sulfonate.
Claim 7
Dependent Claim 23 words
A process according to claim 1 wherein the tolylene diisocyanate is a 65 per cent 2,4- isomer, 35 per cent 2,6- isomer mixture.
Claim 8
Dependent Claim 40 words
A process according to claim 1 wherein from about two to about 10 per cent by weight, based upon the weight of the polyol, of a diol having from 2 to 8 carbon atoms is introduced into the mixing chamber.
Claim 9
Dependent Claim 12 words
A process according to claim 7 wherein the diol is 1,4-cyclohexane dimethanol.
Claim 10
Dependent Claim 12 words
A process according to claim 7 wherein the diol is diethylene glycol.
Claim 11
Dependent Claim 42 words
A process according to claim 1 wherein an organosilicon surfactant and a catalyst are introduced into the mixing chamber, the amount of said organosilicon surfactant being from about 0.01 to about one part by weight per 100 parts by weight of polyol.

References Cited (Backward Citations)

US3002937A Cited
US2977330A Cited
US3080256A Cited
US3151993A Cited
US3594334A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-06 1982-05-08 1982-11-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-06 1986-05-08 1986-11-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-06 1990-05-08 1990-11-07 $7700.00 Window Closed / Lapsed

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