← Back to Patent Explorer
US4124385A Expired / Lapsed US ⏱️ 0.0 years remaining

Magnetic glass carrier materials

Assignee: Xerox Corp
•
Filing: 1976-12-02
•
Granted: 1978-11-07
•
Expires: 1996-12-02
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Electrostatographic carrier materials having low bulk densities and high magnetic permeabilities are obtained by providing an alumino-boro-silicate glass particle containing from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic ferrite crystallites having an average particle size of up to about 500A have been precipitated by heat treatment. The magnetic behavior of the glass carrier particles which is dependent on the number present and size of the ferrite crystallites can be closely controlled by heat treatment at temperatures in the range of between about 600° C and 800° C. When mixed with toner particles, these magnetic glass carrier materials experience significantly reduced toner impaction levels.

Inventors

  • 👤 Michael P. O'Horo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 18:51
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; G03G9/10; G03G9/107; G03G9/1075; G03G9/103; G03G9/108

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 137 words
An electrostatographic developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles consisting essentially of a boro-silicate glass further containing about 20 molar percent CaO, about 10 molar percent Al 2 O 3 , and from betweeen about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior.
Claim 2
Dependent Claim 137 words
An electrostatographic developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles consisting essentially of a boro-silicate glass further containing about 20 molar percent CaO, about 10 molar percent Al 2 O 3 , and from betweeen about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior.
Claim 3
Dependent Claim 26 words
An electrostatographic developer mixture in accordance with claim 1 wherein said carrier particles have a conductivity of greater than about 10 -10 ohm-cm. at 25° C.
Claim 4
Dependent Claim 47 words
An electrostatographic developer mixture in accordance with claim 1 wherein said ferrite crystallites have been precipitated by heat treatment at a temperature of about 600° C. for up to about 24 hours followed by heat treatment at a temperature of about 700° C. for about 1 hour.
Claim 5
Dependent Claim 28 words
An electrostatographic developer mixture in accordance with claim 1 wherein said carrier particles have an average particle size of from between about 10 microns and about 850 microns.
Claim 6
Dependent Claim 28 words
An electrostatographic developer mixture in accordance with claim 4 wherein said carrier particles have an average bulk density of between about 2.5 and about 2.8 grams/cm 3 .
Claim 7
Dependent Claim 21 words
An electrostatographic developer mixture in accordance with claim 1 wherein said carrier particles have an overcoating of an insulating resinous material.
Claim 8
Dependent Claim 154 words
An electrostatographic developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles comprising alumino-boro-silicate glass containing about 40 molar percent SiO 2 , about 30 molar percent B 2 O 3 , about 20 molar percent CaO, and about 10 molar percent Al 2 O 3 , said alumino-boro-silicate glass also containing from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior.
Claim 9
Dependent Claim 154 words
An electrostatographic developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles comprising alumino-boro-silicate glass containing about 40 molar percent SiO 2 , about 30 molar percent B 2 O 3 , about 20 molar percent CaO, and about 10 molar percent Al 2 O 3 , said alumino-boro-silicate glass also containing from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior.
Claim 10
Dependent Claim 26 words
An electrostatographic developer mixture in accordance with claim 7 wherein said carrier particles have a conductivity of greater than about 10 -10 ohm-cm. at 25° C.
Claim 11
Dependent Claim 47 words
An electrostatographic developer mixture in accordance with claim 7 wherein said ferrite crystallites have been precipitated by heat treatment at a temperature of about 600° C. for up to about 24 hours followed by heat treatment at a temperature of about 700° C. for about 1 hour.
Claim 12
Dependent Claim 28 words
An electrostatographic developer mixture in accordance with claim 7 wherein said carrier particles have an average particle size of from between about 10 microns and about 850 microns.
Claim 13
Dependent Claim 28 words
An electrostatographic developer mixture in accordance with claim 7 wherein said carrier particles have an average bulk density of between about 2.5 and about 2.8 grams/cm 3 .
Claim 14
Dependent Claim 21 words
An electrostatographic developer mixture in accordance with claim 7 wherein said carrier particles have an overcoating of an insulating resinous material.
Claim 15
Dependent Claim 35 words
An electrostatographic developer mixture in accordance with claim 7 wherein said toner particles are present in the amount of about 1 part for about 10 to about 200 parts by weight of said carrier particles.
Claim 16
Dependent Claim 195 words
An electrostatographic imaging process comprising the steps of providing an electrostatographic imaging member having a recording surface, forming an electrostatic latent image on said recording surface, and contacting said electrostatic latent image with a developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles consisting essentially of a boro-silicate glass further containing about 20 molar percent CaO, about 10 molar percent Al 2 O 3 , and from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior, whereby at least a portion of said finely-divided toner particles are attracted to and deposited on said recording surface in conformance with said electrostatic latent image.
Claim 17
Dependent Claim 195 words
An electrostatographic imaging process comprising the steps of providing an electrostatographic imaging member having a recording surface, forming an electrostatic latent image on said recording surface, and contacting said electrostatic latent image with a developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles consisting essentially of a boro-silicate glass further containing about 20 molar percent CaO, about 10 molar percent Al 2 O 3 , and from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior, whereby at least a portion of said finely-divided toner particles are attracted to and deposited on said recording surface in conformance with said electrostatic latent image.
Claim 18
Dependent Claim 26 words
An electrostatographic imaging process in accordance with claim 14 wherein said carrier particles have a conductivity of greater than about 10 -10 ohm-cm. at 25° C.
Claim 19
Dependent Claim 47 words
An electrostatographic imaging process in accordance with claim 14 wherein said ferrite crystallites have been precipitated by heat treatment at a temperature of about 600° C. for up to about 24 hours followed by heat treatment at a temperature of about 700° C. for about 1 hour.
Claim 20
Dependent Claim 28 words
An electrostatographic imaging process in accordance with claim 14 wherein said carrier particles have an average particle size of from between about 10 microns and about 850 microns.
Claim 21
Dependent Claim 28 words
An electrostatographic imaging process in accordance with claim 14 wherein said carrier particles have an average bulk density of between about 2.5 and about 2.8 grams/cm 3 .
Claim 22
Dependent Claim 21 words
An electrostatographic imaging process in accordance with claim 14 wherein said carrier particles have an overcoating of an insulating resinous material.
Claim 23
Dependent Claim 212 words
An electrostatographic imaging process comprising the steps of providing an electrostatographic imaging member having a recording surface, forming an electrostatic latent image on said recording surface, and contacting said electrostatic latent image with a developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles comprising alumino-boro-silicate glass containing about 40 molar percent SiO 2 , about 30 molar percent B 2 O 3 , about 20 molar percent Cao, and about 10 molar percent Al 2 O 3 , said alumino-boro-silicate glass also containing from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior, whereby at least a portion of said finely-divided toner particles are attracted to and deposited on said recording surface in conformance with said electrostatic latent image.
Claim 24
Dependent Claim 212 words
An electrostatographic imaging process comprising the steps of providing an electrostatographic imaging member having a recording surface, forming an electrostatic latent image on said recording surface, and contacting said electrostatic latent image with a developer mixture comprising finely-divided toner particles electrostatically clinging to the surface of low density, magnetic carrier particles, said carrier particles comprising alumino-boro-silicate glass containing about 40 molar percent SiO 2 , about 30 molar percent B 2 O 3 , about 20 molar percent Cao, and about 10 molar percent Al 2 O 3 , said alumino-boro-silicate glass also containing from between about 10 to about 15 molar percent Fe 2 O 3 in which superparamagnetic Fe 3 O 4 ferrite crystallites having an average particle size of up to about 500 A have been precipitated by heat treatment of said glass at temperatures in the range of between about 600° C. and about 800° C. for up to about 24 hours, wherein said carrier particles have a resistivity on the order of about 10 6 to about 10 12 ohm/cm and display soft magnetic properties with a lack of hysteresis behavior, whereby at least a portion of said finely-divided toner particles are attracted to and deposited on said recording surface in conformance with said electrostatic latent image.
Claim 25
Dependent Claim 26 words
An electrostatographic imaging process in accordance with claim 20 wherein said carrier particles have a conductivity of greater than about 10 -10 ohm-cm. at 25° C.
Claim 26
Dependent Claim 47 words
An electrostatographic imaging process in accordance with claim 20 wherein said ferrite crystallites have been precipitated by heat treatment at a temperature of about 600° C. for up to about 24 hours followed by heat treatment at a temperature of about 700° C. for about 1 hour.
Claim 27
Dependent Claim 28 words
An electrostatographic imaging process in accordance with claim 20 wherein said carrier particles have an average particle size of from between about 10 microns and about 850 microns.
Claim 28
Dependent Claim 28 words
An electrostatographic imaging process in accordance with claim 20 wherein said carrier particles have an average bulk density of between about 2.5 and about 2.8 grams/cm 3 .
Claim 29
Dependent Claim 21 words
An electrostatographic imaging process in accordance with claim 20 wherein said carrier particles have an overcoating of an insulating resinous material.
Claim 30
Dependent Claim 35 words
An electrostatographic imaging process in accordance with claim 20 wherein said toner particles are present in the amount of about 1 part for about 10 to about 200 parts by weight of said carrier particles.

References Cited (Backward Citations)

US2980617A Cited
US2920971A Cited
US3214379A Cited
US3947370A Cited
US3716630A Cited
US3630911A Cited
US3694360A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-06 1982-05-08 1982-11-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-06 1986-05-08 1986-11-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-06 1990-05-08 1990-11-07 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag