Abstract A filter method and apparatus removes tramp oils and fine particulate contaminants from an electrically conductive liquid coolant which is utilized in metal forming, or other comparable, operations. The disclosed method includes flowing the liquid coolant into a separation vessel having a plurality of alternating, oppositely charged plates. The tramp oils and particulate contaminants have an electrical surface charge and are therefore attracted toward one of the charged plates to effect a contaminant migration. This migration results in an agglomeration of the contaminants, but does not necessarily result in an accumulation of the contaminants on the attracting plate. The other charged plate is simultaneously generating a myriad of gaseous bubbles by electrolysis of the liquid coolant. The generated bubbles entrain at least a portion of the agglomerated contaminants into an upward flow to the liquid surface where those contaminants can be conventionally removed. Any contaminants which may accumulate on the attracting plate surface can be removed by simply reversing that plate's polarity. The agglomerated contaminants which are not removed by entrainment in the electrolytically produced bubbles can be removed by conventional filtration techniques due to the magnitude of the agglomerate size as compared to the original contaminant size.
An apparatus for gravitationally segregating a fluid from contaminants suspended therein, comprising: a vessel; delivery means for continuously flowing said fluid with suspended contaminants into said vessel; means for removing contaminants from the surface of said fluid; and discharge means for continuously flowing said fluid from said vessel after treatment; the improvements comprising a first electrically charged means in said vessel and immersed within said fluid, and a second electrically charged means in said vessel and immersed in spaced relation to said first charged means within said fluid, a substantially constant DC power source for establishing a substantially constant positive electrical charge on said first electrically charged means and an identical, substantially constant negative electrical charge on said second electrically charged means, said first charged means and said second charged means each comprising a plurality of pairs of generally planar, vertical and parallel electrodes arranged to provide a series of oppositely charged conductors in alternating, side-by-side relationship, said electrodes comprised of a material substantially electrochemically inert with respect to said fluid, said first charged means electrodes and said second charged means electrodes arranged such that the continuous horizontal flow of said fluid through said vessel is generally parallel to said electrodes, said delivery means and said discharge means so arranged on said vessel as to regulate the flow of said fluid through said vessel such that an electrophoretic attraction of said suspended contaminants toward said first charged means electrodes occurs with resulting agglomeration of said suspended contaminants between said first and second charged means electrodes, said second charged means electrodes electrolytically generating hydrogen bubbles that attach to the agglomerated contaminants and float the contaminants to the surface of the fluid within said vessel.
Claim 2
Independent Claim
283 words
An apparatus for gravitationally segregating a fluid from contaminants suspended therein, comprising: a vessel; delivery means for continuously flowing said fluid with suspended contaminants into said vessel; means for removing contaminants from the surface of said fluid; and discharge means for continuously flowing said fluid from said vessel after treatment; the improvements comprising a first electrically charged means in said vessel and immersed within said fluid, and a second electrically charged means in said vessel and immersed in spaced relation to said first charged means within said fluid, a substantially constant DC power source for establishing a substantially constant positive electrical charge on said first electrically charged means and an identical, substantially constant negative electrical charge on said second electrically charged means, said first charged means and said second charged means each comprising a plurality of pairs of generally planar, vertical and parallel electrodes arranged to provide a series of oppositely charged conductors in alternating, side-by-side relationship, said electrodes comprised of a material substantially electrochemically inert with respect to said fluid, said first charged means electrodes and said second charged means electrodes arranged such that the continuous horizontal flow of said fluid through said vessel is generally parallel to said electrodes, said delivery means and said discharge means so arranged on said vessel as to regulate the flow of said fluid through said vessel such that an electrophoretic attraction of said suspended contaminants toward said first charged means electrodes occurs with resulting agglomeration of said suspended contaminants between said first and second charged means electrodes, said second charged means electrodes electrolytically generating hydrogen bubbles that attach to the agglomerated contaminants and float the contaminants to the surface of the fluid within said vessel.
Claim 3
Dependent Claim
20 words
The apparatus as defined in claim 1, characterized by said first and second means being comprised of stainless steel electrodes.