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US4123293A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of providing semiconductor pellet with heat sink

Assignee: Hitachi Ltd
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Filing: 1976-03-03
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Granted: 1978-10-31
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Expires: 1996-03-03
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Abstract

Abstract A method of providing a silicon semiconductor pellet with a heat sink and a semiconductor device with such a heat sink. The heat sink to which the pellet is bonded with a eutectic alloy of gold and silicon interposed therebetween consists mainly of copper and contains a small amount of a metal other than copper and has been subjected to an annealing treatment.

Inventors

  • 👤 Susumu Okikawa
  • 👤 Osamu Yukawa
  • 👤 Hiroshi Mikino
  • 👤 Yoshio Nonaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 12:15
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/24; B23K35/30; B23K35/3013; H; H10; H10W; H10W40/00; H10W40/20; H10W40/25; H10W40/255; H10W70/00; H10W70/01; H10W70/02; H10W72/00; H10W72/071; H10W72/073; H10W72/07331; H10W72/07336; H10W72/30; H10W72/351; H10W72/352; H10W72/851; H10W72/874; H10W72/884

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 93 words
A method of providing a silicon semiconductor pellet with a heat sink consisting mainly of copper, comprising the steps of incorporating about 0.10-0.13 weight % of a metal into said heat sink, said metal being Sn, Fe or Ag, annealing the heat sink into which said metal has been incorporated, and bonding a silicon pellet to the resulting heat sink by interposing a gold layer between said heat sink and said silicon pellet and by heating the resultant assembly to a temperature at which an eutectic alloy is formed of gold and silicon.
Claim 2
Independent Claim 93 words
A method of providing a silicon semiconductor pellet with a heat sink consisting mainly of copper, comprising the steps of incorporating about 0.10-0.13 weight % of a metal into said heat sink, said metal being Sn, Fe or Ag, annealing the heat sink into which said metal has been incorporated, and bonding a silicon pellet to the resulting heat sink by interposing a gold layer between said heat sink and said silicon pellet and by heating the resultant assembly to a temperature at which an eutectic alloy is formed of gold and silicon.
Claim 3
Dependent Claim 29 words
The method according to claim 1 in which said annealing is carried out by heating said heat sink at a temperature of about 390°-450° C. for about 3-10 minutes.
Claim 4
Dependent Claim 12 words
The method according to claim 2 in which said metal is Sn.
Claim 5
Independent Claim 90 words
A method of providing a silicon semiconductor pellet with a heat sink consisting mainly of copper, comprising the steps of incorporating about 0.10-0.13 weight % of a metal into said heat sink, said metal being Ni, annealing the heat sink into which said metal has been incorporated, and bonding a silicon pellet to the resulting heat sink by interposing a gold layer between said heat sink and said silicon pellet and by heating the resultant assembly to a temperature at which an eutectic alloy is formed of gold and silicon.
Claim 6
Independent Claim 90 words
A method of providing a silicon semiconductor pellet with a heat sink consisting mainly of copper, comprising the steps of incorporating about 0.10-0.13 weight % of a metal into said heat sink, said metal being Ni, annealing the heat sink into which said metal has been incorporated, and bonding a silicon pellet to the resulting heat sink by interposing a gold layer between said heat sink and said silicon pellet and by heating the resultant assembly to a temperature at which an eutectic alloy is formed of gold and silicon.
Claim 7
Dependent Claim 29 words
The method according to claim 4, in which said annealing is carried out by heating said heat sink at a temperature of about 390°-450° C. for about 3-10 minutes.
Claim 8
Independent Claim 107 words
A method of providing a silicon semiconductor pellet with a heat sink comprising the steps of: preparing a heat sink material consisting mainly of copper, said heat sink material containing about 0.10-0.13 weight % of a metal selected from the group consisting of Sn, Fe, Ag, Ni, Zn and P; rolling said heat sink material; shaping the rolled heat sink material into a heat sink having desired dimensions; annealing said heat sink; and placing said silicon semiconductor pellet over said heat sink with gold foil interposed therebetween and scrubbing them at a temperature for forming a eutectic alloy between said gold foil and said silicon semiconductor pellet.
Claim 9
Independent Claim 107 words
A method of providing a silicon semiconductor pellet with a heat sink comprising the steps of: preparing a heat sink material consisting mainly of copper, said heat sink material containing about 0.10-0.13 weight % of a metal selected from the group consisting of Sn, Fe, Ag, Ni, Zn and P; rolling said heat sink material; shaping the rolled heat sink material into a heat sink having desired dimensions; annealing said heat sink; and placing said silicon semiconductor pellet over said heat sink with gold foil interposed therebetween and scrubbing them at a temperature for forming a eutectic alloy between said gold foil and said silicon semiconductor pellet.
Claim 10
Dependent Claim 47 words
The method according to claim 6, in which said rolling is performed with a reduction of about 37-42%, said annealing is performed by a heat treatment at a temperature of about 390°-450° C. for about 3-10 minutes, and said eutectic alloy forming temperature is about 380°-450° C.
Claim 11
Dependent Claim 16 words
The method according to claim 6, in which said annealing is performed in a non-oxidizing atmosphere.
Claim 12
Dependent Claim 17 words
The method according to claim 8, in which said non-oxidizing atmosphere is a N 2 -gas atmosphere.
Claim 13
Independent Claim 104 words
A method of providing a silicon semiconductor pellet with a heat sink comprising the steps of: preparing a heat sink material consisting mainly of copper, said heat sink material containing about 0.10-0.13 weight % of a metal selected from the group consisting of Sn, Fe, and Ag; rolling said heat sink material; shaping the rolled heat sink material into a heat sink having desired dimensions; annealing said heat sink; and placing said silicon semiconductor pellet over said heat sink with gold foil interposed therebetween and scrubbing them at a temperature for forming a eutectic alloy between said gold foil and said silicon semiconductor pellet.
Claim 14
Independent Claim 104 words
A method of providing a silicon semiconductor pellet with a heat sink comprising the steps of: preparing a heat sink material consisting mainly of copper, said heat sink material containing about 0.10-0.13 weight % of a metal selected from the group consisting of Sn, Fe, and Ag; rolling said heat sink material; shaping the rolled heat sink material into a heat sink having desired dimensions; annealing said heat sink; and placing said silicon semiconductor pellet over said heat sink with gold foil interposed therebetween and scrubbing them at a temperature for forming a eutectic alloy between said gold foil and said silicon semiconductor pellet.
Claim 15
Dependent Claim 47 words
The method according to claim 10, in which said rolling is performed with a reduction of about 37-42%, said annealing is performed by a heat treatment at a temperature of about 390°-450° C. for about 3-10 minutes, and said eutectic alloy forming temperature is about 380°-450° C.
Claim 16
Dependent Claim 16 words
The method according to claim 10, in which said annealing is performed in a non-oxidizing atmosphere.
Claim 17
Dependent Claim 17 words
The method according to claim 12, in which said non-oxidizing atmosphere is a N 2 -gas atmosphere.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-10-30 1982-05-01 1982-10-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-10-30 1986-05-01 1986-10-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-10-30 1990-05-01 1990-10-31 $7700.00 Window Closed / Lapsed

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