Steel converter vessel tuyere block construction

Claim 1

The method comprising the steps of: casting a plurality of tubular tuyere housings in separate blocks of refractory material with one end of each said housing extending from the end of its associated block, installing said plurality of blocks in the lower level of a refractory lined metallurgical vessel with said tuyere housings extending generally toward the interior thereof and the one end of said housings being exposed on the exterior of said vessel, installing a first tuyere in at least a first one of said housings, securing said first tuyere to the exposed end of said first housing, plugging the remaining housings with refractory material, containing a quantity of molten metal in said vessel, insecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said first housing, plugging the housing from which said burned tuyere was removed by inserting refractory material through the exposed end thereof, opening a second one of said housings, installing a second tuyere in said opened housing, securing said second tuyere to the exposed end of said second housing, and placing refractory around the inner end of said second tuyere so that the refractory lining of the vessel in the area surrounding said second tuyere has substantially its initial thickness.

Claim 2

The method comprising the steps of: casting a plurality of tubular tuyere housings in separate blocks of refractory material with one end of each said housing extending from the end of its associated block, installing said plurality of blocks in the lower level of a refractory lined metallurgical vessel with said tuyere housings extending generally toward the interior thereof and the one end of said housings being exposed on the exterior of said vessel, installing a first tuyere in at least a first one of said housings, securing said first tuyere to the exposed end of said first housing, plugging the remaining housings with refractory material, containing a quantity of molten metal in said vessel, insecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said first housing, plugging the housing from which said burned tuyere was removed by inserting refractory material through the exposed end thereof, opening a second one of said housings, installing a second tuyere in said opened housing, securing said second tuyere to the exposed end of said second housing, and placing refractory around the inner end of said second tuyere so that the refractory lining of the vessel in the area surrounding said second tuyere has substantially its initial thickness.

Claim 4

A method of constructing and using a bottom insert for a refractory lined metallurgical vessel comprising the steps of: casting a tubular tuyere housing in a block of refractory material, supporting said blocks on a bottom plate with said tuyere housing extending through said plate, providing a layer of refractory material on one surface of said bottom plate and around said block such that said tuyere housing defines a passage extending through said bottom plate and said layer of refractory material, and sealing the interstices between said block and said refractory material with a curable refractory, extending a tuyere into said housing from the opposite side of said plate, said tubular tuyere housing being larger than said tuyere, securing said tuyere to the end of said tuyere housing disposed on the opposite side of said plate, and in spaced relation relative to said housing to form a gap therebetween, and inserting a curable refractory material into said gap, inserting said insert in the lower portion of a metallurgical vessel, containing a quantity of molten metal in said vessel, injecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said housing and through the said one end thereof, inserting a second tuyere into said housing and securing the same to the said one end of said housing, inserting a refractory material into the gap between said tuyere housing and said second tuyere, and applying a refractory material to the refractory lining of said vessel and in surrounding relation to the inner end of the tuyere housing to substantially reestabilsh the original thickness of said lining.

Claim 5

A method of constructing and using a bottom insert for a refractory lined metallurgical vessel comprising the steps of: casting a tubular tuyere housing in a block of refractory material, supporting said blocks on a bottom plate with said tuyere housing extending through said plate, providing a layer of refractory material on one surface of said bottom plate and around said block such that said tuyere housing defines a passage extending through said bottom plate and said layer of refractory material, and sealing the interstices between said block and said refractory material with a curable refractory, extending a tuyere into said housing from the opposite side of said plate, said tubular tuyere housing being larger than said tuyere, securing said tuyere to the end of said tuyere housing disposed on the opposite side of said plate, and in spaced relation relative to said housing to form a gap therebetween, and inserting a curable refractory material into said gap, inserting said insert in the lower portion of a metallurgical vessel, containing a quantity of molten metal in said vessel, injecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said housing and through the said one end thereof, inserting a second tuyere into said housing and securing the same to the said one end of said housing, inserting a refractory material into the gap between said tuyere housing and said second tuyere, and applying a refractory material to the refractory lining of said vessel and in surrounding relation to the inner end of the tuyere housing to substantially reestabilsh the original thickness of said lining.

Claim 6

The method comprising the steps of: installing at least one tuyere housing in the lower level of a refractory lined metallurgical vessel with one end extending outwardly of said vessel and the other end adjacent an internal surface thereof, extending a tuyere through said housing and affixing one end to the one end of said housing, said tuyere housing being larger in transverse cross-sectional area than said tuyere whereby a gap is defined therebetween, disposing a refractory material in the gap between said tuyere and said tuyere housing, surrounding said housing with refractory material, containing a quantity of molten metal in said vessel, injecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said housing and through the one end thereof, inserting a second tuyere into said housing and securing the same to the one end of said housing, inserting a refractory material into the gap between said tuyere housing and said second tuyere, and applying a refractory material to the refractory lining of said vessel and in surrounding relation to the inner end of the tuyere housing to substantially reestablish the original thickness of said lining.

Claim 7

The method comprising the steps of: installing at least one tuyere housing in the lower level of a refractory lined metallurgical vessel with one end extending outwardly of said vessel and the other end adjacent an internal surface thereof, extending a tuyere through said housing and affixing one end to the one end of said housing, said tuyere housing being larger in transverse cross-sectional area than said tuyere whereby a gap is defined therebetween, disposing a refractory material in the gap between said tuyere and said tuyere housing, surrounding said housing with refractory material, containing a quantity of molten metal in said vessel, injecting oxygen containing gases under pressure into said vessel through said tuyere and beneath the level of said metal causing said tuyere to burn down to a predetermined length, removing said burned down tuyere from said housing and through the one end thereof, inserting a second tuyere into said housing and securing the same to the one end of said housing, inserting a refractory material into the gap between said tuyere housing and said second tuyere, and applying a refractory material to the refractory lining of said vessel and in surrounding relation to the inner end of the tuyere housing to substantially reestablish the original thickness of said lining.