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US4121087A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for controlling laser welding

Assignee: Boeing North American Inc
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Filing: 1977-11-18
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Granted: 1978-10-17
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Expires: 1997-11-18
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Abstract

Abstract A method and apparatus is provided for laser welding which utilizes the power reflected by the surface being welded to control the power input to the weld. A beam of laser light is projected on the surface to be welded and the power of the light reflected by the surface is measured by a wattmeter placed in the path of the reflected beam. The output from the wattmeter is used to control the laser power per unit area projected on the weld. In one embodiment the wattmeter output is used to control the speed of the skate motor which moves the surface being welded. In another embodiment, the wattmeter output is used to control the output of the laser.

Inventors

  • 👤 Norman D. Malmuth
  • 👤 George Birnbaum
  • 👤 William F. Iceland

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 13:09
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/02; B23K26/03; B23K26/034

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 80 words
A method of heating a surface by radiation comprising the steps of: (a) projecting a beam of radiation upon a portion of the surface to be heated; (b) measuring the said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of radiation; and (d) controlling the radiation projected per unit area of the surface being heated as a function of the measured radiation reflected by the surface to be heated.
Claim 2
Independent Claim 80 words
A method of heating a surface by radiation comprising the steps of: (a) projecting a beam of radiation upon a portion of the surface to be heated; (b) measuring the said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of radiation; and (d) controlling the radiation projected per unit area of the surface being heated as a function of the measured radiation reflected by the surface to be heated.
Claim 3
Dependent Claim 25 words
The method as claimed in claim 1, wherein said function is a direct function of the ratio of the radiation reflected to the radiation projected.
Claim 4
Dependent Claim 42 words
The method as claimed in claim 1, wherein said step of controlling radiation per unit area comprises controlling the movement of said surface relative to said beam of radiation as a function of the measured amount of radiation reflected by the surface.
Claim 5
Dependent Claim 37 words
The method as claimed in claim 1, wherein said step of controlling the radiation per unit area comprises controlling the amount of radiation projected as a function of the measured amount of radiation reflected by the surface.
Claim 6
Dependent Claim 20 words
The method as claimed in claim 1, wherein said beam of radiation comprises a beam of light from a laser.
Claim 7
Dependent Claim 36 words
The method as claimed in claim 5, wherein said step of measuring the reflected radiation comprises placing a light-measuring wattmeter pick up in the path of the reflected radiation and measuring the output of said wattmeter.
Claim 8
Independent Claim 96 words
A method of controlling welding with laser radiation comprising: (a) projecting a beam of laser radiation upon a portion of the surface to be welded; (b) measuring the amount of said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of laser radiation; and (d) controlling the rate of radiation projected per unit area of the weld joint by controlling the velocity of said surface relative to said beam of laser radiation as a function of the measured amount of laser radiation reflected by the surface.
Claim 9
Independent Claim 96 words
A method of controlling welding with laser radiation comprising: (a) projecting a beam of laser radiation upon a portion of the surface to be welded; (b) measuring the amount of said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of laser radiation; and (d) controlling the rate of radiation projected per unit area of the weld joint by controlling the velocity of said surface relative to said beam of laser radiation as a function of the measured amount of laser radiation reflected by the surface.
Claim 10
Independent Claim 89 words
A method of welding with laser radiation comprising: (a) projecting a beam of laser radiation upon a portion of the surface to be welded; (b) measuring the amount of said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of laser radiation; and (d) controlling the rate of radiation projected per unit area of the weld joint by controlling the amount of laser radiation projected as a function of the measured amount of laser radiation reflected by the surface.
Claim 11
Independent Claim 89 words
A method of welding with laser radiation comprising: (a) projecting a beam of laser radiation upon a portion of the surface to be welded; (b) measuring the amount of said radiation reflected by the surface to be heated; (c) moving the surface to be heated relative to said beam of laser radiation; and (d) controlling the rate of radiation projected per unit area of the weld joint by controlling the amount of laser radiation projected as a function of the measured amount of laser radiation reflected by the surface.
Claim 12
Independent Claim 108 words
An apparatus for heating a surface by radiation comprising: means for projecting a beam of radiation upon a portion of the surface to be heated; means for measuring the amount of said radiation reflected by the surface to be heated, said means for measuring being positioned in the path of the reflected radiation; means for moving the surface to be heated relative to said beam of radiation; and means for controlling the rate of radiation projected per unit area of the surface being heated as a function of the amount of radiation reflected by the surface to be heated, said control means being coupled to said measuring means.
Claim 13
Independent Claim 108 words
An apparatus for heating a surface by radiation comprising: means for projecting a beam of radiation upon a portion of the surface to be heated; means for measuring the amount of said radiation reflected by the surface to be heated, said means for measuring being positioned in the path of the reflected radiation; means for moving the surface to be heated relative to said beam of radiation; and means for controlling the rate of radiation projected per unit area of the surface being heated as a function of the amount of radiation reflected by the surface to be heated, said control means being coupled to said measuring means.
Claim 14
Dependent Claim 19 words
The apparatus as claimed in claim 9, wherein said means for projecting a beam of radiation comprises a laser.
Claim 15
Dependent Claim 28 words
The apparatus as claimed in claim 9, wherein said means for measuring comprises the pick up of a light-measuring wattmeter placed in the path of the reflected beam.
Claim 16
Dependent Claim 41 words
The apparatus as claimed in claim 9, wherein said means for measuring comprises a beam splitter positioned in the path of the reflected beam and a light-measuring wattmeter, said beam splitter diverting a portion of the reflected beam into said wattmeter.
Claim 17
Dependent Claim 83 words
The apparatus as claimed in claim 9, wherein said means for moving comprises a support for carrying the surface to be heated, a gear box coupled to said support for moving said support, and a variable speed motor for running said gear box; and wherein said means for controlling comprises a feedback generator coupled to said motor, and a differential amplifier, said differential amplifier receiving its input from said feedback generator and from said wattmeter and providing its output to run said motor.
Claim 18
Dependent Claim 45 words
The apparatus as claimed in claim 9, wherein said means for controlling comprises a constant current power control coupled to said means for projecting a beam and an amplifier receiving its input from said wattmeter and providing its output to said constant current power control.
Claim 19
Independent Claim 132 words
An apparatus for welding with laser radiation comprising: a laser for projecting a beam of light on the surface to be welded; a meter for measuring the amount of said radiation reflected by the surface being welded, said meter being positioned in the path of the reflected radiation; a support for carrying the surface to be welded; a variable speed motor coupled to said support for moving said support; a feedback generator receiving its input from said motor; a differential amplifier receiving its input from said feedback generator and from said wattmeter, and providing its output to run said motor, whereby the rate of light projected per unit area of the surface to be welded as controlled as a function of the amount of light reflected by the surface to be welded.
Claim 20
Independent Claim 132 words
An apparatus for welding with laser radiation comprising: a laser for projecting a beam of light on the surface to be welded; a meter for measuring the amount of said radiation reflected by the surface being welded, said meter being positioned in the path of the reflected radiation; a support for carrying the surface to be welded; a variable speed motor coupled to said support for moving said support; a feedback generator receiving its input from said motor; a differential amplifier receiving its input from said feedback generator and from said wattmeter, and providing its output to run said motor, whereby the rate of light projected per unit area of the surface to be welded as controlled as a function of the amount of light reflected by the surface to be welded.

References Cited (Backward Citations)

US3196246A Cited
US3627972A Cited
US4005308A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-10-16 1982-04-17 1982-10-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-10-16 1986-04-17 1986-10-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-10-16 1990-04-17 1990-10-17 $7700.00 Window Closed / Lapsed

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