Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
332 words
A process for producing sodium ammonium hydrogen-phosphate and ammonium chloride from wet process phosphoric acid, the process comprising the steps of: (a) introducing ammonia into a wet process phosphoric acid solution until the pH of said solution ranges from 3.5 to 6.0 to cause precipitation of impurities contained in said solution, said solution being maintained at a temperature above 60° C. upon completion of the introduction of ammonia; (b) separating at least a portion of the precipitated impurities from said solution, the resulting solution having a molar ratio of NH 3 /H 3 PO 4 of from 0.7 to 1.5; (c) adding the solution from which said impurities have been separated, to a circulating mother liquor maintained at temperatures within which sodium ammonium hydrogenphosphate is hard to precipitate; (d) introducing sodium chloride into the solution in step (a) or into the mother liquor in step (c); (e) additionally introducing ammonia into the liquor until the pH of said liquor ranges from 5.5 to 9.0, the total amounts of ammonia introduced in steps (a) and (e) and of sodium chloride introduced in step (d) being such that the molar ratios of H 3 PO 4 :NH 3 :NaCl are in the range of 1:1.6-2.5:0.2-2.8; (f) cooling of the liquor to a temperature of 30° C. to 60° C. to permit sodium ammonium hydrogenphosphate to separate as crystals; (g) removing said crystals from the liquor; (h) adding to the liquor from which said crystals have been removed, an acidic compound selected from the group consisting of phosphoric acid, acidic ammonium phosphate, hydrochloric acid, sulfuric acid, nitric acid and a mixture thereof, thereby adjusting the pH of the liquor to 5.6-6.4; (i) cooling the resulting liquor to a temperature which is lower than the temperature of step (f) and which ranges from 5° C. to 50° C. to precipitate ammonium chloride as crystals; (j) removing the ammonium chloride crystals from the liquor; and (k) recycling the resulting solution for use as a circulating mother liquor.
Claim 2
Dependent Claim
332 words
A process for producing sodium ammonium hydrogen-phosphate and ammonium chloride from wet process phosphoric acid, the process comprising the steps of: (a) introducing ammonia into a wet process phosphoric acid solution until the pH of said solution ranges from 3.5 to 6.0 to cause precipitation of impurities contained in said solution, said solution being maintained at a temperature above 60° C. upon completion of the introduction of ammonia; (b) separating at least a portion of the precipitated impurities from said solution, the resulting solution having a molar ratio of NH 3 /H 3 PO 4 of from 0.7 to 1.5; (c) adding the solution from which said impurities have been separated, to a circulating mother liquor maintained at temperatures within which sodium ammonium hydrogenphosphate is hard to precipitate; (d) introducing sodium chloride into the solution in step (a) or into the mother liquor in step (c); (e) additionally introducing ammonia into the liquor until the pH of said liquor ranges from 5.5 to 9.0, the total amounts of ammonia introduced in steps (a) and (e) and of sodium chloride introduced in step (d) being such that the molar ratios of H 3 PO 4 :NH 3 :NaCl are in the range of 1:1.6-2.5:0.2-2.8; (f) cooling of the liquor to a temperature of 30° C. to 60° C. to permit sodium ammonium hydrogenphosphate to separate as crystals; (g) removing said crystals from the liquor; (h) adding to the liquor from which said crystals have been removed, an acidic compound selected from the group consisting of phosphoric acid, acidic ammonium phosphate, hydrochloric acid, sulfuric acid, nitric acid and a mixture thereof, thereby adjusting the pH of the liquor to 5.6-6.4; (i) cooling the resulting liquor to a temperature which is lower than the temperature of step (f) and which ranges from 5° C. to 50° C. to precipitate ammonium chloride as crystals; (j) removing the ammonium chloride crystals from the liquor; and (k) recycling the resulting solution for use as a circulating mother liquor.
Claim 3
Dependent Claim
43 words
A process as claimed in claim 1, wherein, in step (e), the pH of said liquor is in the range of from 7.1 to 8.5 and the molar ratio of H 3 PO 4 :NH 3 :NaCl are in the range of 1:1.6-2.5:0.7-1.2.
Claim 4
Dependent Claim
42 words
A process as claimed in claim 1, wherein, in step (e), the pH of said liquor is in the range of 6.2 to 8.0 and the molar ratios of H 3 PO 4 :NH 3 :NaCl are in the range of 1:1.6-2.5:1.3-2.8.
Claim 5
Dependent Claim
21 words
A process as claimed in claim 1, wherein the temperature of step (c) is in the range of about 60° C.
Claim 6
Dependent Claim
25 words
A process as claimed in claim 1, wherein the pH of said liquor in step (e) is in the range of from 6.2 to 9.0.
Claim 7
Dependent Claim
41 words
A process as claimed in claim 1, wherein the temperature of step (f) is in the range of from 40° C. to 50° C., while the temperature of step (i) is in the range of from 10° C. to 30° C.
Claim 8
Dependent Claim
33 words
A process as claimed in claim 1, wherein the pH of the liquor in step (h) is adjusted to 5.83 and the crystallization is conducted at 10° C. in the subsequent step (i).
Claim 9
Dependent Claim
33 words
A process as claimed in claim 1, wherein the pH of the liquor in step (h) is adjusted to 5.95 and the crystallization is conducted at 20° C. in the subsequent step (i).
Claim 10
Dependent Claim
14 words
A process as claimed in claim 1, wherein said acidic compound is phosphoric acid.
Claim 11
Dependent Claim
15 words
A process as claimed in claim 1, wherein said acidic compound is acidic ammonium phosphate.
Claim 12
Dependent Claim
15 words
A process as claimed in claim 1, wherein said sodium chloride is an industrial salt.
Claim 13
Dependent Claim
22 words
A process as claimed in claim 1, further comprising adding sodium chloride to the liquor at or subsequent to the step (h).