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US4115336A Expired / Lapsed US ⏱️ 0.0 years remaining

Stable aqueous polyester-monomer emulsions

Assignee: Syncrete SA
•
Filing: 1977-02-28
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Granted: 1978-09-19
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Expires: 1997-02-28
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Abstract

Abstract An emulsion formed by mixing water with a mixture consisting essentially of an unsaturated polyester resin and an unsaturated monomer, wherein said emulsion is so stable that demulsification does not occur when a setting agent of a kind which sets by hydration thereof is added thereto.

Inventors

  • 👤 Pierre Albert Crouzet

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:36
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/66; C04; C04B; C04B24/00; C04B24/24; C04B24/28; C04B24/283; C08G63/68; C08K; C08K3/00

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 133 words
A water in resin emulsion formed by mixing a. water with b. a mixture consisting essentially of i. an unsaturated polyester resin having a molecular weight from about 3,100 to 3,600 formed by a condensation polymerization reaction, which is allowed to proceed until the polyester has an acid number of no more than about 25, between polyhydric and polycarboxylic compounds or derivatives thereof, said polyhydric compounds being present in an excess over stoichiometric requirements, at least one of said compounds being unsaturated, the remainder being saturated; and ii. an unsaturated monomer, the mixture b) containing no more than about 30% by weight of the unsaturated monomer ii), wherein said emulsion is so stable that demulsification does not occur when a setting agent of a kind which sets by hydration thereof is added thereto.
Claim 2
Dependent Claim 133 words
A water in resin emulsion formed by mixing a. water with b. a mixture consisting essentially of i. an unsaturated polyester resin having a molecular weight from about 3,100 to 3,600 formed by a condensation polymerization reaction, which is allowed to proceed until the polyester has an acid number of no more than about 25, between polyhydric and polycarboxylic compounds or derivatives thereof, said polyhydric compounds being present in an excess over stoichiometric requirements, at least one of said compounds being unsaturated, the remainder being saturated; and ii. an unsaturated monomer, the mixture b) containing no more than about 30% by weight of the unsaturated monomer ii), wherein said emulsion is so stable that demulsification does not occur when a setting agent of a kind which sets by hydration thereof is added thereto.
Claim 3
Dependent Claim 25 words
An emulsion according to claim 1, wherein the molar ratio of unsaturated to saturated compounds in the resin i) is from about 0.8 to 1.75.
Claim 4
Dependent Claim 23 words
An emulsion according to claim 1, which contains from 35% to 60% by weight of water based on the weight of the emulsion.
Claim 5
Dependent Claim 23 words
An emulsion according to claim 1, wherein the molar ratio of unsaturated to saturated compounds lies in the range from 1.35 to 1.4.
Claim 6
Dependent Claim 26 words
An emulsion according to claim 1, wherein the polycarboxylic compounds are selected from the group consisting of tetrabromophthalic anhydride, maleic anhydride, fumaric acid or phthalic anhydride.
Claim 7
Dependent Claim 25 words
An emulsion according to claim 1, wherein the polyhydric compounds are selected from the group consisting of ethylene glycol, trimethylpentanediol, polyethylene glycol and neopentyl glycol.
Claim 8
Dependent Claim 37 words
An emulsion according to claim 1, wherein the polyhydric compounds are mixed with pentaerythritol prior to the condensation polymerization reaction with the polycarboxylic acid compounds and 2,2-bis(methylallylether)-1-butanol is added toward the end of the condensation polymerization reaction.
Claim 9
Dependent Claim 24 words
An emulsion according to claim 1, wherein said polyhydric compounds are present in an excess of 2 to 5 mole percent over stoichiometric requirements.
Claim 10
Dependent Claim 18 words
An emulsion according to claim 1, wherein at least one of said compounds has a high molecular weight.
Claim 11
Dependent Claim 14 words
An emulsion according to claim 1, wherein the unsaturated monomer is a vinyl monomer.
Claim 12
Dependent Claim 16 words
An emulsion according to claim 1, wherein the unsaturated monomer is an acrylate or methacrylate monomer.
Claim 13
Dependent Claim 26 words
An emulsion according to claim 1, wherein the unsaturated monomer is selected from the group consisting of styrene, methyl methacrylate, triallyl cyanurate, diallylphthalate and mixtures thereof.
Claim 14
Dependent Claim 29 words
An emulsion according to claim 1, wherein the mixture contains an addition polymerization promoter to promote a subsequent addition polymerization reaction between said unsaturated polyester and said unsaturated monomer.
Claim 15
Dependent Claim 12 words
An emulsion according to claim 13, wherein said promoter is cobalt octoate.
Claim 16
Dependent Claim 27 words
An emulsion according to claim 1, wherein the mixture contains an initiator capable of initiating an addition polymerization reaction between said unsaturated polyester and said unsaturated monomer.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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