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US4113522A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a metallic structure by combined superplastic forming and forging

Assignee: Boeing North American Inc
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Filing: 1976-10-28
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Granted: 1978-09-12
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Expires: 1996-10-28
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Abstract

Abstract A method for making metallic structures especially those having a complex variable thickness, utilizing superplastic forming and forging. A metal preform having superplastic characteristics is positioned relative to a shaping member which substantially defines the final configuration of the preform. The preform is superplastically expanded and forged against the shaping member to produce the final structure.

Inventors

  • 👤 C. Howard Hamilton
  • 👤 Leonard A. Ascani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 14:01
CPC Classifications
B; B21; B21D; B21D26/00; B21D26/02; B21D26/053; B21D26/055; B21J; B21J5/00; B21K; B21K23/00; Y; Y10; Y10S; Y10S72/00; Y10S72/709

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 87 words
A method of making metallic structures comprising the steps of: providing a metal preform having superplastic characteristics; providing a shaping member substantially defining the desired final configuration of said preform; bringing said preform to within a temperature range suitable for superplastic forming of said preform; inducing tensile stress in said preform by applying pressure to said preform sufficient to cause at least a portion of said preform to expand superplastically; and forging by increasing said pressure at least a portion of said preform against said shaping member.
Claim 2
Independent Claim 87 words
A method of making metallic structures comprising the steps of: providing a metal preform having superplastic characteristics; providing a shaping member substantially defining the desired final configuration of said preform; bringing said preform to within a temperature range suitable for superplastic forming of said preform; inducing tensile stress in said preform by applying pressure to said preform sufficient to cause at least a portion of said preform to expand superplastically; and forging by increasing said pressure at least a portion of said preform against said shaping member.
Claim 3
Dependent Claim 21 words
The method of claim 1 wherein at least a portion of said preform deforms against said shaping member when expanded superplastically.
Claim 4
Dependent Claim 19 words
The method of claim 2 wherein said forging is by application of a fluid pressure loading on said preform.
Claim 5
Independent Claim 101 words
A method of making metallic structures comprising the steps of: providing a metal preform having superplastic characteristics; providing at least two shaping members, said shaping members substantially defining the desired final configuration of said preform; bringing said preform to within a temperature range suitable for superplastic forming of said preform; inducing tensile stress in said preform by applying pressure to said preform sufficient to cause at least a portion of said preform to expand superplastically; and forging at least a portion of said preform between said shaping members by application of pressure, greater than in said inducing step, to said preform.
Claim 6
Independent Claim 101 words
A method of making metallic structures comprising the steps of: providing a metal preform having superplastic characteristics; providing at least two shaping members, said shaping members substantially defining the desired final configuration of said preform; bringing said preform to within a temperature range suitable for superplastic forming of said preform; inducing tensile stress in said preform by applying pressure to said preform sufficient to cause at least a portion of said preform to expand superplastically; and forging at least a portion of said preform between said shaping members by application of pressure, greater than in said inducing step, to said preform.
Claim 7
Dependent Claim 25 words
The method of claim 4 wherein at least a portion of said preform deforms against at least one of said shaping members when expanded superplastically.
Claim 8
Dependent Claim 32 words
The method of claim 5 wherein said shaping members are brought to within said temperature range in the step of bringing said preform to within a temperature range suitable for superplastic forming.
Claim 9
Dependent Claim 20 words
The method of claim 5 wherein said temperature range suitable for superplastic forming is also suitable for the forging step.
Claim 10
Dependent Claim 21 words
The method of claim 5 also including the step of bringing said preform to within a temperature range suitable for forging.
Claim 11
Dependent Claim 25 words
The method of claim 5 also including the step of bringing said preform and said shaping members to within a temperature range suitable for forging.
Claim 12
Dependent Claim 25 words
The method of claim 6 also including the step of bringing said preform and said shaping members to within a temperature range suitable for forging.
Claim 13
Dependent Claim 19 words
The method of claim 5 wherein said shaping members are mated dies and said preform is in sheet form.
Claim 14
Dependent Claim 29 words
The method of claim 11 wherein said preform has two opposed principal surfaces and the pressure applied to said preform is a fluid pressure loading across said principal surfaces.

References Cited (Backward Citations)

US3591916A Cited
US3997369A Cited
US3998665A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-11 1982-03-13 1982-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-11 1986-03-13 1986-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-11 1990-03-13 1990-09-12 $7700.00 Window Closed / Lapsed

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