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US4113487A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacture of expanded articles having an embossed surface

Assignee: Toppan Inc
•
Filing: 1976-10-26
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Granted: 1978-09-12
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Expires: 1996-10-26
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Abstract

Abstract A method for the manufacture of an expanded article having an embossed surface comprises exposing the surface of a layer of photo-setting and expandable resin composition to partially screened light to cure only that portion of the layer of resin composition which has been exposed to the light, and then heating to expand the layer of resin composition, whereby indentations are formed in the surface.

Inventors

  • 👤 Kazuo Matsunaga
  • 👤 Hideo Ishizawa
  • 👤 Kenichi Kurata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 20:23
CPC Classifications
B; B44; B44C; B44C1/00; B44C1/20; B44C1/205; C; C08; C08J; C08J9/00; C08J9/04; D; D06; D06N; D06N3/00; D06N3/04; D06N3/06; D06N3/08; D06N7/00; D06N7/0005; D06N7/0007; D06N7/0013

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 140 words
A method for the manufacture of interior covering materials comprising the steps of providing a layer of a photo-setting and expandable resin composition containing a blowing agent, a photosensitizer and a reactive plasticizer, applying a colored design on the surface of said layer of resin composition with a light-screening substance, exposing the surface of said layer of resin composition to light to cause the reactive plasticizer contained in the layer not applied by the colored design to polymerize thereby causing the resin composition whose surface is not applied by the colored design to have a higher melt viscosity than the resin composition whose surface is applied by the colored design, and then heating said layer of resin composition to expand the colored design-applied portions of said layer of resin composition to form an embossed design registered to a colored design.
Claim 2
Independent Claim 140 words
A method for the manufacture of interior covering materials comprising the steps of providing a layer of a photo-setting and expandable resin composition containing a blowing agent, a photosensitizer and a reactive plasticizer, applying a colored design on the surface of said layer of resin composition with a light-screening substance, exposing the surface of said layer of resin composition to light to cause the reactive plasticizer contained in the layer not applied by the colored design to polymerize thereby causing the resin composition whose surface is not applied by the colored design to have a higher melt viscosity than the resin composition whose surface is applied by the colored design, and then heating said layer of resin composition to expand the colored design-applied portions of said layer of resin composition to form an embossed design registered to a colored design.
Claim 3
Dependent Claim 14 words
A method of claim 1 wherein said resin composition further contains a light-screening substance.
Claim 4
Dependent Claim 30 words
A method of claim 1 wherein said light is partially screened by the light-screening ink with which a design is printed on the surface of said layer of resin composition.
Claim 5
Dependent Claim 30 words
A method of claim 1 wherein said light is partially screened by the light-screening ink with which a design is transferred to the surface of said layer of resin composition.
Claim 6
Dependent Claim 29 words
A method of claim 1 wherein, after exposure to said light, a second design is printed on the surface of said layer of resin composition with any desired ink.
Claim 7
Dependent Claim 20 words
The method of claim 3 wherein said printed design has a light-screening property varying in degree according to the location.
Claim 8
Dependent Claim 20 words
A method of claim 4 wherein said transferred design has a light-screening property varying in degree according to the location.
Claim 9
Dependent Claim 38 words
A method of claim 6 wherein said light-screening property varying in degree according to the location is achieved by providing the surface of said layer of resin composition with at least two printed designs having different light-screening properties.
Claim 10
Dependent Claim 28 words
A method of claim 8 wherein said at least two printed designs having different light-screening properties are obtained by employing at least two printing inks of different composition.
Claim 11
Dependent Claim 26 words
A method of claim 8 wherein said at least two printed designs having different light-screening properties are obtained by changing the thickness of the printing ink.
Claim 12
Dependent Claim 36 words
A method of claim 8 wherein said at least two printed designs having different light-screening properties are obtained by changing the number of screen lines of the printing plate and hence the density of printed dots.
Claim 13
Dependent Claim 38 words
A method of claim 1 wherein said light is partially screened by a transparent film provided with an area having a different light-screening property, said transparent film being laminated to the surface of said layer of resin composition.
Claim 14
Dependent Claim 28 words
A method of claim 12 wherein said an area having a different light-screening property is provided by printing said transparent film with an ink containing a light-screening substance.
Claim 15
Dependent Claim 36 words
A method of claim 13 wherein said light-screening substance comprises at least two members selected from the group consisting of an ultraviolet absorber, a fluorescent pigment, a white pigment, a colored pigment, and a colored dye.
Claim 16
Dependent Claim 24 words
A method of claim 12 wherein said area having a different light-screening property are provided by laminatin a light-screening film to said transparent film.
Claim 17
Dependent Claim 35 words
A method of claim 12 wherein said printing with an ink containing a light-screening substance is carried out on that surface of said transparent film which adjoins the surface of said layer of resin composition.

References Cited (Backward Citations)

US1954325A Cited
US2709654A Cited
US2703756A Cited
US2911299A Cited
US2825282A Cited
US3093478A Cited
US3523791A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-11 1982-03-13 1982-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-11 1986-03-13 1986-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-11 1990-03-13 1990-09-12 $7700.00 Window Closed / Lapsed

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