Exhaust system and muffler lap joint

Claim 2

An exhaust conduit lap joint comprising, in combination: a. an inner exhaust pipe having an end portion including a tubular wall; b. an outer exhaust pipe having an end portion including a tubular wall with a free end, said tubular wall further having a plurality of captured slots therein, said slots being disposed inboard from said free end, whereby they do not extend through said free end, said end portion of said outer pipe extending telescopically over the end portion of the inner pipe; and c. means for clamping the outer pipe to the inner pipe, including means encircling the outer pipe and covering the captured slots for preventing leakage of exhaust gas from the captured slots.

Claim 3

The exhaust conduit lap joint of claim 1 wherein the outer pipe further comprises means at the free end for alleviating buckling of the tubular wall when the outer pipe is clamped to the inner pipe.

Claim 4

The exhaust conduit lap joint of claim 2 wherein the means for alleviating buckling includes a portion of the tubular wall of the outer pipe defining a plurality of relief slots extending through the free end of the tubular wall, and wherein the inner pipe extends into the outer pipe a sufficient distance to cover said relief slots from the inside.

Claim 5

The exhaust conduit lap joint of claim 3 wherein the captured take-up slots are disposed annularly around the outer tubular wall equidistantly from each other, and the relief slots are disposed annularly around the tubular wall equidistantly from each other and are equal in number to the number of captured take-up slots, and wherein each relief slot extends into a portion of the outer tubular wall bounded by two captured take-up slots, each said relief slot being disposed closer to one of said two captured slots than to the other of said two captured slots.

Claim 6

A leak proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe including a tubular wall having a free end, and having a first deformable ring portion generally defined by a plurality of captured take-up slots annularly disposed around the tubular wall near the free end, and further having a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending from the free end into, but not past, the first deformable ring portion; b. a second exhaust pipe having a free end portion including a tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the second deformable ring portion, so as to cover the relief slots from the inside; and c. means for clamping the first pipe to the second pipe, including pipe deforming means encircling the outer pipe in the region of the first deformable ring portion, and covering the captured slots for preventing leakage of exhaust gas from the captured slots.

Claim 7

A leak proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe including a tubular wall having a free end, and having a first deformable ring portion generally defined by a plurality of captured take-up slots annularly disposed around the tubular wall near the free end, and further having a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending from the free end into, but not past, the first deformable ring portion; b. a second exhaust pipe having a free end portion including a tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the second deformable ring portion, so as to cover the relief slots from the inside; and c. means for clamping the first pipe to the second pipe, including pipe deforming means encircling the outer pipe in the region of the first deformable ring portion, and covering the captured slots for preventing leakage of exhaust gas from the captured slots.

Claim 8

The exhaust conduit lap joint of claim 5 wherein the means for clamping comprises at least one band, of sufficient width to cover the first deformable ring portion, encircling said first ring portion of the first pipe, and further includes means for tightening said band around said pipe.

Claim 9

The exhaust conduit lap joint of claim 5 wherein the last named means comprises two semi-circular bands of sufficient width to cover the first deformable ring portion, positioned so as to encircle and cover said first ring portion of the first pipe, and means for clamping the bands to the pipe.

Claim 10

The exhaust conduit lap joint of claim 7 wherein one of said semi-circular bands is permanently affixed to the first pipe so as to cover a portion of the first ring portion of said pipe, and to insure that when the second of said circular bands is mated therewith, it also will cover a portion of the first ring portion of said pipe.

Claim 11

A leak proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe including a tubular wall having a free end, a first deformable ring portion generally defined by a plurality of captured take-up slots annularly disposed around the tubular wall near the free end, and a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending from the free end, into but not past the first deformable ring portion; b. a second exhaust pipe having a free end portion including a solid, unslotted, tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the first deformable ring portion so as to cover the relief slots and take-up slots from the inside; and c. means for clamping the first pipe to the second pipe, including at least one band of sufficient width to cover the first deformable ring portion, encircling the outer pipe and covering the first deformable ring portion to prevent leakage of exhaust gas from the captured slots.

Claim 12

A leak proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe including a tubular wall having a free end, a first deformable ring portion generally defined by a plurality of captured take-up slots annularly disposed around the tubular wall near the free end, and a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending from the free end, into but not past the first deformable ring portion; b. a second exhaust pipe having a free end portion including a solid, unslotted, tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the first deformable ring portion so as to cover the relief slots and take-up slots from the inside; and c. means for clamping the first pipe to the second pipe, including at least one band of sufficient width to cover the first deformable ring portion, encircling the outer pipe and covering the first deformable ring portion to prevent leakage of exhaust gas from the captured slots.

Claim 13

The exhaust conduit lap joint of claim 9 wherein the first exhaust pipe has a longitudinal axis and the captured take-up slots and relief slots are oriented generally parallel to said axis, and wherein each relief slot extends into a portion of the tubular wall bounded by two captured take-up slots, each said relief slot being disposed closer to one of said two take-up slots than to the other of said two take-up slots.

Claim 14

The exhaust conduit lap joint of claim 9 wherein the first exhaust pipe has a longitudinal axis and each of the captured take-up slots is oriented generally parallel to said axis, and wherein each of the relief slots is generally Y-shaped, having a portion extending from the free end of the tubular wall parallel to and in line with a corresponding captured take-up slot, and two branch portions, one branch portion extending to one side of the corresponding captured take-up slot and the other branch slot extending to the other side of said take-up slot.

Claim 15

A leak proof lap joint comprising, in combination: a. an inner pipe having an end portion including a tubular wall of circular cross section; b. an outer pipe having an end portion including a tubular wall of circular cross section with a free end, said tubular wall further having a plurality of captured take-up slots therein, said end portion of said outer pipe extending telescopically over the end portion of the inner pipe to dispose the take-up slots over the inner pipe; c. means for clamping the outer pipe to the inner pipe by deforming the tubular wall in the region of the take-up slots, including a flat clamping band encircling the outer pipe and covering the captured slots for preventing leakage from the captured slots; and d. the outer pipe having a plurality of relief slots opening at the free end for alleviating buckling of the tubular wall when the outer pipe is clamped to the inner pipe.

Claim 16

A leak proof lap joint comprising, in combination: a. an inner pipe having an end portion including a tubular wall of circular cross section; b. an outer pipe having an end portion including a tubular wall of circular cross section with a free end, said tubular wall further having a plurality of captured take-up slots therein, said end portion of said outer pipe extending telescopically over the end portion of the inner pipe to dispose the take-up slots over the inner pipe; c. means for clamping the outer pipe to the inner pipe by deforming the tubular wall in the region of the take-up slots, including a flat clamping band encircling the outer pipe and covering the captured slots for preventing leakage from the captured slots; and d. the outer pipe having a plurality of relief slots opening at the free end for alleviating buckling of the tubular wall when the outer pipe is clamped to the inner pipe.

Claim 17

A leak-proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe having a longitudinal axis and including a tubular wall having a free end, a first deformable ring portion generally defined by a plurality of elongated, captured takeup slots of predetermined length, oriented generally parallel to said longitudinal axis and annularly disposed around the tubular wall near the free end, and a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending inboard from the free end into, but not past, the first deformable ring portion, wherein each relief slot extends into a portion of the tubular wall bounded by two captured takeup slots, each said relief slot being disposed closer to one of said two takeup slots than to the other of said two takeup slots; b. a second exhaust pipe having a free end portion including a solid, unslotted, tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the first deformable ring portion so as to cover the relief slots and takeup slots from the inside; and c. means for clamping the exhaust pipes together, including a first, generally semicircular band, being in width greater than the length of said takeup slots, said band being affixed to the first pipe in overlying relationship to a semicircular portion of the first deformable ring, entirely covering all takeup slots in said semicircular portion of said first deformable ring, and a second, generally semicircular band, being in width greater than the length of said takeup slots, adapted to mate with said first band to cover the remaining number of takeup slots of said first deformable ring portion.

Claim 18

A leak-proof exhaust conduit lap joint comprising, in combination: a. a first exhaust pipe having a longitudinal axis and including a tubular wall having a free end, a first deformable ring portion generally defined by a plurality of elongated, captured takeup slots of predetermined length, oriented generally parallel to said longitudinal axis and annularly disposed around the tubular wall near the free end, and a second deformable ring portion including the free end, generally defined by a plurality of relief slots annularly disposed around the tubular wall and extending inboard from the free end into, but not past, the first deformable ring portion, wherein each relief slot extends into a portion of the tubular wall bounded by two captured takeup slots, each said relief slot being disposed closer to one of said two takeup slots than to the other of said two takeup slots; b. a second exhaust pipe having a free end portion including a solid, unslotted, tubular wall, which free end portion extends telescopically into the first exhaust pipe from the free end of the first exhaust pipe past the first deformable ring portion so as to cover the relief slots and takeup slots from the inside; and c. means for clamping the exhaust pipes together, including a first, generally semicircular band, being in width greater than the length of said takeup slots, said band being affixed to the first pipe in overlying relationship to a semicircular portion of the first deformable ring, entirely covering all takeup slots in said semicircular portion of said first deformable ring, and a second, generally semicircular band, being in width greater than the length of said takeup slots, adapted to mate with said first band to cover the remaining number of takeup slots of said first deformable ring portion.