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US4107102A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly elastic polyurethane foams and process for making them

Assignee: Bayer AG
•
Filing: 1977-05-13
•
Granted: 1978-08-15
•
Expires: 1997-05-13
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Abstract

Abstract An elastic polyurethane foam having a density, sag factor, tensile strength and elongation at break which adapt it for use in upholstery is prepared by reacting a poly(alkylene ether) polyol having at least about 10% by weight of primary hydroxyl groups and hydrazine or a hydrazine adduct with an organic polyisocyanate which contains at least about 50% by weight of distilled tolylene diisocyanate.

Inventors

  • 👤 Manfred Dahm
  • 👤 Manfred Jautelat

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 22:21
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/70; C08G18/72; C08G18/74; C08G18/76; C08G18/7614; C08G18/7621; C08G18/28; C08G18/65; C08G18/66; C08G18/6666; C08G18/667; C08G18/6681; C08G18/6685; C08G18/721; C08G2110/00; C08G2110/0008; C08G2110/0041; C08G2110/005; C08G2110/0083

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 131 words
A process for making a highly elastic polyurethane foam which comprises reacting a poly(alkylene ether) polyol which contains at least two hydroxyl groups and has a molecular weight of at least about 1500, at least 10% by weight of the hydroxyl group being primary hydroxyl groups and, a hydrazine derivative and/or hydrazine adduct having the general formula: R--NH--NH--R'. (H.sub.2 O).sub.n, in which R and R'are identical or different and represent hydrogen or alkyl, cycloalkyl, aryl, aralkyl or acyl groups and n = 0 or 1, with an organic polyisocyanate containing distilled tolylene diisocyanate in the presence of a blowing agent, the reaction being carried out in the absence of polyether-polysiloxane blocked copolymer foam stabilizers and the resultant foam having a density of from about 18 to about 50 kg/m 3 .
Claim 2
Dependent Claim 131 words
A process for making a highly elastic polyurethane foam which comprises reacting a poly(alkylene ether) polyol which contains at least two hydroxyl groups and has a molecular weight of at least about 1500, at least 10% by weight of the hydroxyl group being primary hydroxyl groups and, a hydrazine derivative and/or hydrazine adduct having the general formula: R--NH--NH--R'. (H.sub.2 O).sub.n, in which R and R'are identical or different and represent hydrogen or alkyl, cycloalkyl, aryl, aralkyl or acyl groups and n = 0 or 1, with an organic polyisocyanate containing distilled tolylene diisocyanate in the presence of a blowing agent, the reaction being carried out in the absence of polyether-polysiloxane blocked copolymer foam stabilizers and the resultant foam having a density of from about 18 to about 50 kg/m 3 .
Claim 3
Dependent Claim 19 words
The process of claim 1 wherein the polyisocyanate is pure tolylene-2,4-diisocyanate or a mixture of tolylene 2,4-diisocyanate and tolylene-2,5-diisocyanate.
Claim 4
Dependent Claim 42 words
The process of claim 1 wherein the polyisocyanate consists essentially of mixtures of tolylene diisocyanate and aliphatic, cycloaliphatic or other aromatic isocyanates in which the quantity of the tolylene diiisocyanate is at least 50% by weight of the total quantity of isocyanates.
Claim 5
Dependent Claim 40 words
The process of claim 1 wherein the hydrazine derivatives and/or hydrazine adducts are used in quantities, based on the hydrazine group of between about 0.1 to about 0.8 parts by weight per 100 parts by weight of poly(alkylene ether) polyol.
Claim 6
Dependent Claim 151 words
An elastic low density polyurethane foam having a sag factor of above about 2.5, a tensile strength of above about 1 kg.wt./cm 2 and an elongation at break of above about 150%, said foam having been prepared by reacting a poly(alkylene ether) polyol having at least two hydroxyl groups and a molecular weight of at least about 1500, a compound having the formula R -- NH -- NH -- R' . (H.sub.2 O).sub.n wherein R and R' are the same or different and are C 1 -C 12 alkyl groups, C 5 -C 14 cycloalkyl groups, C 6 -C 14 aryl groups, C 7 -C 20 aralkyl groups or C 1 -C 12 acyl groups, n is zero or 1, with an organic polyisocyanate which contains at least 50% by weight of one or more of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate isomers in a foamable reaction mixture containing a blowing agent.
Claim 7
Dependent Claim 151 words
An elastic low density polyurethane foam having a sag factor of above about 2.5, a tensile strength of above about 1 kg.wt./cm 2 and an elongation at break of above about 150%, said foam having been prepared by reacting a poly(alkylene ether) polyol having at least two hydroxyl groups and a molecular weight of at least about 1500, a compound having the formula R -- NH -- NH -- R' . (H.sub.2 O).sub.n wherein R and R' are the same or different and are C 1 -C 12 alkyl groups, C 5 -C 14 cycloalkyl groups, C 6 -C 14 aryl groups, C 7 -C 20 aralkyl groups or C 1 -C 12 acyl groups, n is zero or 1, with an organic polyisocyanate which contains at least 50% by weight of one or more of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate isomers in a foamable reaction mixture containing a blowing agent.
Claim 8
Dependent Claim 16 words
The foam of claim 5 wherein the said foamable reaction mixture is free from a polyether-polysiloxane.

References Cited (Backward Citations)

US2834748A Cited
US2957852A Cited
US3316285A Cited
GB1090589A Cited
FR1499901A Cited
DE2110055A1 Cited
GB1360131A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-08-14 1982-02-13 1982-08-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-08-14 1986-02-13 1986-08-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-08-14 1990-02-13 1990-08-15 $7700.00 Window Closed / Lapsed

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