Coupled cavity type traveling wave tube having improved pole piece structure

Claim 1

In a coupled cavity type traveling wave tube of the type containing a plurality of serially spaced interaction cavities defined in the space between adjacent pole piece walls of ferromagnetic material and nonmagnetic metal spacers between pole pieces forming a wall about a centrally defined electron beam path through the pole pieces and with microwave energy coupling holes located off axis of the electron beam path through each pole piece for electromagnetically coupling adjacent interaction cavities and means for producing a predetermined magnetic flux through said pole piece, the improvement therein in which the pole pieces comprise: a pair of walls of a magnetic electrically conductive metal material having a predetermined thermal conductivity characteristic; each of said walls containing a central cylindrical passage and a protruding lip surrounding said passage, said walls being oriented with said lip portions facing in opposite directions; a washer-shaped metal member sandwiched in between said walls, and having a passage therein axially aligned with said passages of said walls to define an extended passage; each of the portions of said walls sandwiching said member being of substantially equal thickness; a hollow cylindrical metal member defining a cylindrical passage drift tube located within and joined to the walls of said extended passage; said washer-shaped metal member and said hollow cylindrical member being of a nonmagnetic electrically conductive metal material having a thermal conductivity characteristic greater than said thermal conductivity characteristic of said walls, said members being in a thermal conductive relationship with one another and with said walls, said walls being of sufficient thickness to jointly pass said predetermined flux without magnetically saturating.

Claim 5

The method of making a pole piece for a coupled cavity type traveling wave tube from a first layer of magnetic iron material of predetermined thickness containing a passage through the layer and a well recessed into a front surface of the layer coaxial with said passage; a washer-like body of copper material of predetermined thickness less than that of said first layer and of a geometry sufficient to fit within said well with some clearance, a second layer of magnetic iron material of a geometry adapted to clearance fit within said well and containing a central passage coaxial with said passage in said first layer and a hollow copper cylinder and a plurality of pieces of brazing material, comprising: assembling said body and said second layer into said well with brazing material placed therebetween and assembling said cylinder within said passage with brazing material at the outer surface of said cylinder; heating said elements to an elevated temperature sufficient to cause said brazing material to flow and braze said elements together; cooling said elements; cutting the surface of the resultant assembly to eliminate any surface bowing, and cutting a kidney-shaped passage at a location off axis of said central passage through said layers.

Claim 6

The method of making a pole piece for a coupled cavity type traveling wave tube from a first layer of magnetic iron material of predetermined thickness containing a passage through the layer and a well recessed into a front surface of the layer coaxial with said passage; a washer-like body of copper material of predetermined thickness less than that of said first layer and of a geometry sufficient to fit within said well with some clearance, a second layer of magnetic iron material of a geometry adapted to clearance fit within said well and containing a central passage coaxial with said passage in said first layer and a hollow copper cylinder and a plurality of pieces of brazing material, comprising: assembling said body and said second layer into said well with brazing material placed therebetween and assembling said cylinder within said passage with brazing material at the outer surface of said cylinder; heating said elements to an elevated temperature sufficient to cause said brazing material to flow and braze said elements together; cooling said elements; cutting the surface of the resultant assembly to eliminate any surface bowing, and cutting a kidney-shaped passage at a location off axis of said central passage through said layers.