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US4101702A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite sheet member having a plurality of coextruded laminar layers

Assignee: Bayer Antwerpen NV
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Filing: 1977-10-18
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Granted: 1978-07-18
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Expires: 1997-10-18
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Abstract

Abstract The present invention relates to a composite sheet member having a plurality of coextruded laminar layers comprising a base layer having at least one exterior layer, said base layer being formed from a first polyblend of low grafted rubber content and said exterior layers being formed from a second polyblend having a higher grafted rubber content, said composite sheet having increased impact strength when impacted with a force through the base layer to the exterior layer.

Inventors

  • 👤 Geoffrey B. Churchill
  • 👤 J. Craig White

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 08:54
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/06; B32B27/08; B32B27/28; B32B27/30; B32B27/302; B32B2264/00; B32B2264/02; B32B2264/0207; B32B2270/00; B32B2307/00; B32B2307/50; B32B2307/558; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/31504; Y10T428/31826; Y10T428/3183; Y10T428/31855; Y10T428/31909; Y10T428/31924; Y10T428/31928; Y10T428/31935

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 119 words
A composite sheet member having a plurality of coextruded laminar layers comprising: A. a base layer formed from a first ABS polyblend having a thickness of about 55 to 99% of the thickness of said composite sheet member, said first polyblend having a grafted diene rubber content of 5 to 25% by weight of said polyblend and at least one, B. external layer formed from a second ABS polyblend having a thickness of 1 to 45% of the thickness of said composite sheet member said second polyblend having a grafted diene rubber content of 7 to 35% by weight of said second polyblend, said external layer having present at least about 10% more grafted rubber than said base layer.
Claim 2
Dependent Claim 119 words
A composite sheet member having a plurality of coextruded laminar layers comprising: A. a base layer formed from a first ABS polyblend having a thickness of about 55 to 99% of the thickness of said composite sheet member, said first polyblend having a grafted diene rubber content of 5 to 25% by weight of said polyblend and at least one, B. external layer formed from a second ABS polyblend having a thickness of 1 to 45% of the thickness of said composite sheet member said second polyblend having a grafted diene rubber content of 7 to 35% by weight of said second polyblend, said external layer having present at least about 10% more grafted rubber than said base layer.
Claim 3
Dependent Claim 21 words
A sheet member of claim 1 wherein said first ABS polyblend has a melt flow substantially that of second ABS polyblend.
Claim 4
Dependent Claim 21 words
A sheet member of claim 1 wherein said base and external layers have adhesion at a melt interface formed during coextrusion.
Claim 5
Dependent Claim 25 words
A sheet member of claim 1 wherein said external layer has a thickness of 1 to 50% of the thickness of said composite sheet member.
Claim 6
Dependent Claim 20 words
A sheet member of claim 1 wherein said base layer has a bottom external layer and a top external layer.
Claim 7
Dependent Claim 18 words
A sheet member of claim 5 wherein said bottom and top layers are formed from said second polyblend.
Claim 8
Dependent Claim 27 words
A sheet member of claim 5 wherein said bottom and top layers have a thickness of 0.5 to 22.5% of the thickness of said composite sheet member.
Claim 9
Dependent Claim 77 words
A sheet member of claim 1 wherein said first and second polyblend are ABS polyblends having a matrix interpolymer comprising about 50 to 85% of a monovinylidene aromatic monomer by weight and about 15 to 50% of a ethylenically unsaturated nitrile monomer by weight, a diene rubber substrate having a grafted superstrate interpolymer of the composition of said matrix interpolymer, said grafted superstrate interpolymer being present in amounts of 0.1 to 2.5 parts per part of rubber.
Claim 10
Dependent Claim 25 words
A sheet member of claim 8 wherein said monovinylidene aromatic monomer is styrene, alpha-methylstyrene, chlorostyrene or bromostyrene, said ethylenically unsaturated nitrile is acrylonitrile or methacrylonitrile.
Claim 11
Dependent Claim 35 words
A sheet member of claim 1 wherein said diene rubber is polybutadiene, copolymers of butadiene/styrene or butadiene/acrylonitrile, chloroprene, isoprene or mixtures thereof, said diene rubber having at least 50% of a conjugated diene monomer present.
Claim 12
Dependent Claim 119 words
A composite sheet member having a plurality of coextruded laminar layers comprising: A. a base layer formed from a first HIPS polyblend having a thickness of about 55 to 99% of the thickness of said composite sheet member, said first polyblend having a grafted diene rubber content of 2 to 15% by weight of said polyblend and at least one, B. external layer formed from a second HIPS polyblend having a thickness of 1 to 45% of the thickness of said composite sheet member said second polyblend having a grafted diene rubber content of 3 to 20% by weight of said second polyblend, said external layer having present at least about 10% more grafted rubber than said base layer.
Claim 13
Dependent Claim 119 words
A composite sheet member having a plurality of coextruded laminar layers comprising: A. a base layer formed from a first HIPS polyblend having a thickness of about 55 to 99% of the thickness of said composite sheet member, said first polyblend having a grafted diene rubber content of 2 to 15% by weight of said polyblend and at least one, B. external layer formed from a second HIPS polyblend having a thickness of 1 to 45% of the thickness of said composite sheet member said second polyblend having a grafted diene rubber content of 3 to 20% by weight of said second polyblend, said external layer having present at least about 10% more grafted rubber than said base layer.
Claim 14
Dependent Claim 30 words
A sheet member of claim 10 wherein said first and second HIPS polyblends are polymers of a monovinylidene aromatic monomer having dispersed therein a diene rubber grafted with said monomer.
Claim 15
Dependent Claim 35 words
A sheet member of claim 11 wherein said diene rubber is polybutadiene, copolymers of butadiene/styrene or butadiene/acrylonitrile, chloroprene, isoprene or mixtures thereof, said diene rubber having at least 50% of a conjugated diene monomer present.
Claim 16
Dependent Claim 28 words
A sheet member of claim 11 wherein said grafted diene rubber has grafted and occluded polystyrene present in amounts of 0.1 to 5 parts per part of rubber.
Claim 17
Dependent Claim 17 words
A sheet member of claim 11 wherein said monovinylidene aromatic monomer is styrene, alpha-methylstyrene, chlorostyrene or bromostyrene.
Claim 18
Dependent Claim 21 words
A sheet member of claim 11 wherein said first HIPS polyblend has a melt flow substantially that of second HIPS polyblend.
Claim 19
Dependent Claim 21 words
A sheet member of claim 11 wherein said base and external layers have adhesion at a melt interface formed during coextrusion.
Claim 20
Dependent Claim 25 words
A sheet member of claim 11 wherein said external layer has a thickness of 1 to 50% of the thickness of said composite sheet member.
Claim 21
Dependent Claim 20 words
A sheet member of claim 16 wherein said base layer has a bottom external layer and a top external layer.
Claim 22
Dependent Claim 18 words
A sheet member of claim 16 wherein said bottom and top layers are formed from said second polyblend.
Claim 23
Dependent Claim 27 words
A sheet member of claim 16 wherein said bottom and top layers have a thickness of 0.5 to 22.5% of the thickness of said composite sheet member.

References Cited (Backward Citations)

US3509238A Cited
US3682768A Cited
US3993810A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-17 1982-01-16 1982-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-17 1986-01-16 1986-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-17 1990-01-16 1990-07-18 $7700.00 Window Closed / Lapsed

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