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US4101476A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of crystalline, crosslinked, elastomeric epoxide resins

Assignee: BASF Corp
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Filing: 1977-08-29
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Granted: 1978-07-18
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Expires: 1997-08-29
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Abstract

Abstract The invention relates to the manufacture of crystalline epoxide resins which exhibit a marked crystallite melt temperature. The formation of the crystallites is caused by molecule blocks which are derived from polyester-polycarboxylic acids, which contain aliphatic radicals in the chain. According to the invention, two aliphatic polyester-polycarboxylic acids (A and B) are reacted under very specific quantitative conditions with epoxide compounds which contain at least 2 epoxide groups and optionally with curing agents. The polyester-polycarboxylic acids A are purely n-aliphatic in character, whereas the polyester-polycarboxylic acids B are not. They contain radicals which are derived from dimerized mono- unsaturated or di- unsaturated fatty acids during the ester formation. These crystalline synthetic resins are particularly suitable for use as material for absorbing solar energy in solar energy collectors.

Inventors

  • 👤 Rolf Schmid
  • 👤 Ursula Kreibich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 03:07
CPC Classifications
C; C08; C08L; C08L63/00; F; F24; F24S; F24S70/00; F24S70/10; F24S70/14; Y; Y02; Y02E; Y02E10/00; Y02E10/40

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 347 words
Process for the manufacture of crystalline, crosslinked, elastomeric epoxide resins, characterised in that epoxide compounds, containing two or more epoxide groups, are reacted a. with polyester-polycarboxylic acids A which essentially contain segments of the formula I --[o--(ch.sub.2).sub.n --O.CO--(CH.sub.2).sub.m --CO].sub.p --(I) in which n and m are identical or different and denote 2 or a higher number than 2, and to which the condition n + m = 6 to 30 applies, and in which p denotes a number from 2 to 40 which, however, is sufficiently large that the segment contains at least 30 --CH 2 -- groups, and b. with polyester-polycarboxylic acids B which essentially contain segments of the formula II --[o--r.sup.1 --o.co--r.sup.2 --co].sub.q -- (II) in which R 1 denotes an alkylene radical with at least 2 C atoms in the chain, in which R 2 denotes a radical which is derived from a dimerised mono- unsaturated or di- unsaturated fatty acid, and in which, per O bridge, an average of at least 3.5 and at most 30 C atoms, without taking into account the C atoms of the --CO.O-- radicals, are present in the chain, and in which q denotes a number from 2 to 40, which, however, is sufficiently large that the segment contains at least 30 C atoms, without taking into account the C atoms of the --CO.O-- radicals, in the chain, and c. if appropriate, with curing agents C, and, if appropriate, in the presence of accelerators, in a ratio such that 0.5 to 1.2 equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound, that 1/10 to 9/10 of these 0.5 to 1.2 equivalents are attributable to the polyester-polycarboxylic acid A and the remaining 9/10 to 1/10 to the polyester-polycarboxylic acid B, and that up to 0.6 equivalent of curing agent C is present per equivalent of epoxide compound, with the proviso that, in the cases in which only difunctional epoxide compounds and difunctional polyester-polycarboxylic acids A and B are employed, the epoxide groups must be present in excess and the reaction with a curing agent C is essential.
Claim 2
Dependent Claim 347 words
Process for the manufacture of crystalline, crosslinked, elastomeric epoxide resins, characterised in that epoxide compounds, containing two or more epoxide groups, are reacted a. with polyester-polycarboxylic acids A which essentially contain segments of the formula I --[o--(ch.sub.2).sub.n --O.CO--(CH.sub.2).sub.m --CO].sub.p --(I) in which n and m are identical or different and denote 2 or a higher number than 2, and to which the condition n + m = 6 to 30 applies, and in which p denotes a number from 2 to 40 which, however, is sufficiently large that the segment contains at least 30 --CH 2 -- groups, and b. with polyester-polycarboxylic acids B which essentially contain segments of the formula II --[o--r.sup.1 --o.co--r.sup.2 --co].sub.q -- (II) in which R 1 denotes an alkylene radical with at least 2 C atoms in the chain, in which R 2 denotes a radical which is derived from a dimerised mono- unsaturated or di- unsaturated fatty acid, and in which, per O bridge, an average of at least 3.5 and at most 30 C atoms, without taking into account the C atoms of the --CO.O-- radicals, are present in the chain, and in which q denotes a number from 2 to 40, which, however, is sufficiently large that the segment contains at least 30 C atoms, without taking into account the C atoms of the --CO.O-- radicals, in the chain, and c. if appropriate, with curing agents C, and, if appropriate, in the presence of accelerators, in a ratio such that 0.5 to 1.2 equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound, that 1/10 to 9/10 of these 0.5 to 1.2 equivalents are attributable to the polyester-polycarboxylic acid A and the remaining 9/10 to 1/10 to the polyester-polycarboxylic acid B, and that up to 0.6 equivalent of curing agent C is present per equivalent of epoxide compound, with the proviso that, in the cases in which only difunctional epoxide compounds and difunctional polyester-polycarboxylic acids A and B are employed, the epoxide groups must be present in excess and the reaction with a curing agent C is essential.
Claim 3
Dependent Claim 35 words
Process according to claim 1, characterised in that the reactants are reacted in a ratio such that 0.7 to 1.2, preferably 0.9 to 1.1, equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound.
Claim 4
Dependent Claim 29 words
Process according to claim 1, characterised in that the reaction is preferably carried out for 1 to 20 hours in the melt at temperatures between 50° and 200° C.
Claim 5
Dependent Claim 14 words
Process according to claim 1, characterised in that a single epoxide compound is reacted.
Claim 6
Dependent Claim 13 words
Process according to claim 1, characterised in that several epoxide compounds are reacted.
Claim 7
Dependent Claim 42 words
Process according to claim 1, characterised in that the epoxide compounds employed are those of the group comprising triglycidyl isocyanurate and triglycidyl compounds which contain one or more hydantoin groups and/or dihydrouracil groups, especially the epoxide compound of the formula III ##STR4##
Claim 8
Dependent Claim 32 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids B which are employed are those which contain, as R 2 in formula II, a radical of the formula IV ##STR5##
Claim 9
Dependent Claim 18 words
Process according to claim 1, characterised in that polyester-dicarboxylic acids are employed as polyester-polycarboxylic acids A and/or B.
Claim 10
Dependent Claim 26 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids A and/or B which are employed are those which contain at least 3 carboxyl groups.
Claim 11
Dependent Claim 70 words
Process according to claim 1, characterised in that at least one adduct containing epoxide groups is manufactured, in a 1st stage, from the epoxide compounds and the polyester-polycarboxylic acids A and/or B, preferably using 0.5 to 1 equivalent of polyester-polycarboxylic acid per 2 equivalents of epoxide compounds, and, in a second stage, is crosslinked with the remaining polyester-polycarboxylic acids and/or curing agents, optionally after the addition of further epoxide compounds.
Claim 12
Dependent Claim 32 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids A and/or B employed are preferably polyester-dicarboxylic acids and the epoxide compounds employed are those containing at least 3 epoxide groups.
Claim 13
Dependent Claim 38 words
Process according to claim 1, characterised in that the polyester-carboxylic acids A and/or B employed are those containing at least 3 carboxyl groups, preferably polyester-tricarboxylic acids and/or polyester-tetracarboxylic acids, and the epoxide compounds employed are preferably diepoxide compounds.
Claim 14
Dependent Claim 40 words
Process according to claim 11, characterised in that the reaction is carried out using a ratio such that approximately 1 equivalent of polyester-carboxylic acid is present per equivalent of epoxide compound and in that no curing agent C is employed.
Claim 15
Dependent Claim 52 words
Process according to claim 11, characterised in that the reaction is carried out using an excess of epoxide groups, compared with the --CO.OH groups of the polyester-polycarboxylic acids, and that a curing agent is also used, preferably in an amount which is required for the crosslinking reaction of the excess epoxide groups.
Claim 16
Dependent Claim 29 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids A and B employed are polyester-dicarboxylic acids and the epoxide compounds employed are those containing 2 epoxide groups.
Claim 17
Dependent Claim 66 words
Process according to claim 15, characterised in that the reaction is carried out in a single stage using a ratio such that approximately 0.6 to 0.9 equivalent of polyester-carboxylic acid is present per equivalent of epoxide compound and in that a carboxylic acid anhydride is also used, preferably in an amount which is required for the crosslinking reaction of excess epoxide groups, as the curing agent.
Claim 18
Dependent Claim 58 words
Process according to claim 15, characterised in that at least one adduct containing epoxide groups is manufactured, in a first stage, from the epoxide compounds and the polyester-polycarboxylic acids A and/or B, preferably using 1 equivalent of polyester-polycarboxylic acid per 2 equivalents of epoxide compound, and, in a second stage, is crosslinked by reaction with customary curing agents.
Claim 19
Dependent Claim 26 words
Process according to claim 1, characterised in that nucleating agents, preferably phthalocyanines and/or α-naphthoic acid, are added to the reaction mixture, before or during the reaction.
Claim 20
Dependent Claim 34 words
Process according to claim 1, characterised in that fillers, preferably substances which assist the heat conductivity, such as aluminium, carbon black and graphite, are added to the reaction mixture before or during the reaction.
Claim 21
Dependent Claim 13 words
Crystalline, crosslinked, elastomeric epoxide resins manufactured by the process according to claim 1.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-17 1982-01-16 1982-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-17 1986-01-16 1986-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-17 1990-01-16 1990-07-18 $7700.00 Window Closed / Lapsed

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