US4100115A
Expired / Lapsed
US
⏱️ 0.0 years remaining
High-temperature insulation composite molded product
Assignee: Armstrong World Industries Inc
•
Filing: 1976-08-06
•
Granted: 1978-07-11
•
Expires: 1996-08-06
Abstract
Abstract A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) an aqueous liquid composition comprising (a) an auxiliary binder, and (b) water And molding and curing the mixture, and a method for the production of the above-described cellular high-temperature insulation composite molded product. Additional embodiments comprise use of reinforcing fibers and a surface active agent additionally in the aqueous liquid composition, generally as a foamed aqueous liquid composition and use of a chemical cement curing accelerator additionally in the aqueous liquid composition.
Inventors
- 👤 Steven R. Baer
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-29 20:37
CPC Classifications
C; C04; C04B; C04B28/00; C04B28/02; C04B28/06
Claims Analysis
Total Claims: 52
Claim 1
Independent Claim
65 words
A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) an aqueous liquid composition comprising (a) an auxiliary binder, and (b) water and molding and curing the mixture or allowing the mixture to cure.
Claim 2
Dependent Claim
65 words
A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) an aqueous liquid composition comprising (a) an auxiliary binder, and (b) water and molding and curing the mixture or allowing the mixture to cure.
Claim 3
Dependent Claim
47 words
The cellular high-temperature insulation composite molded product of claim 1, wherein said expanded perlite has a particle size in accordance with the following ______________________________________
U.S. Standard Cumulative % (by weight)
Sieve Minimum Maximum
______________________________________
+ 50 0 10
+ 100 59 74
+ 200 90 100
______________________________________
Claim 4
Dependent Claim
23 words
The cellular high-temperature insulation composite molded product of claim 1, wherein said refractory clay is M & D clay, bentonite, kaolinite or montmorillonite.
Claim 5
Dependent Claim
18 words
The cellular high-temperature insulation composite molded product of claim 1, wherein said auxiliary binder is a synthetic resin.
Claim 6
Dependent Claim
24 words
The cellular high-temperature insulation composite molded product of claim 4, wherein said synthetic resin is a thermoplastic synthetic resin or a thermosetting synthetic resin.
Claim 7
Dependent Claim
26 words
The cellular high-temperature insulation composite molded product of claim 4, wherein said synthetic resin is an acrylic resin, a phenol-formaldehyde resin or a polyvinyl alcohol resin.
Claim 8
Dependent Claim
53 words
The cellular high-temperature insulation composite molded product of claim 1, wherein the respective proportions by weight of the expanded perlite, the calcium aluminate cement, the refractory clay and the wollastonite in said dry blend range from about 70 : 35 : 5 : 5 to about 130 : 70 : 25 : 40.
Claim 9
Dependent Claim
38 words
The cellular high-temperature insulation composite molded product of claim 1, wherein the respective proportions by weight of the water and the auxiliary binder in said aqueous liquid composition range from about 80 : 10 to 200 : 20.
Claim 10
Dependent Claim
35 words
The cellular high-temperature insulation composite molded product of claim 1, wherein the respective proportions by weight of said dry blend to said aqueous liquid composition range from about 1 : 3 to 1 : 0.5.
Claim 11
Dependent Claim
54 words
The cellular high-temperature insulation composite molded product of claim 1, wherein the composite molded product has a density of about 10 to 15 lb/ft 3 , a compressive strength according to ASTM C-165 of about 45 to 100 psi and a modulus of rupture according to ASTM C-203 of about 30 to 90 psi.
Claim 12
Dependent Claim
74 words
A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) a foamed aqueous liquid composition comprising (a) an auxiliary binder, (b) water, (c) reinforcing fibers, and (d) a surface active agent and molding and curing the mixture or allowing the mixture to cure.
Claim 13
Dependent Claim
74 words
A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) a foamed aqueous liquid composition comprising (a) an auxiliary binder, (b) water, (c) reinforcing fibers, and (d) a surface active agent and molding and curing the mixture or allowing the mixture to cure.
Claim 14
Dependent Claim
47 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said expanded perlite has a particle size in accordance with the following ______________________________________
U.S. Standard Cumulative % (by weight)
Sieve Minimum Maximum
______________________________________
+ 50 0 10
+ 100 59 74
+ 200 90 100
______________________________________
Claim 15
Dependent Claim
23 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said refractory clay is M & D clay, bentonite, kaolinite or montmorillonite.
Claim 16
Dependent Claim
18 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said auxiliary binder is a synthetic resin.
Claim 17
Dependent Claim
24 words
The cellular high-temperature insulation composite molded product of claim 14, wherein said synthetic resin is a thermoplastic synthetic resin or a thermosetting synthetic resin.
Claim 18
Dependent Claim
26 words
The cellular high-temperature insulation composite molded product of claim 14, wherein said synthetic resin is an acrylic resin, a phenol-formaldehyde resin or a polyvinyl alcohol resin.
Claim 19
Dependent Claim
22 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said reinforcing fibers are natural fibers, synthetic fibers or mixtures thereof.
Claim 20
Dependent Claim
27 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said surface active agent is a nonionic surface active agent or an anionic surface active agent.
Claim 21
Dependent Claim
53 words
The cellular high-temperature insulation composite molded product of claim 11, wherein the respective proportions by weight of the expanded perlite, the calcium aluminate cement, the refractory clay and the wollastonite in said dry blend range from about 70 : 35 : 5 : 5 to about 130 : 70 : 25 : 40.
Claim 22
Dependent Claim
54 words
The cellular high-temperature insulation composite molded product of claim 11, wherein the respective proportions by weight of the water, the auxiliary binder, the surface active agent and the reinforcing fibers in the aqueous liquid composition range from about 80 : 10 : 0.1 : 1 to about 200 : 20 : 1 : 6.
Claim 23
Dependent Claim
35 words
The cellular high-temperature insulation composite molded product of claim 11, wherein the respective proportions by weight of said dry blend to said aqueous liquid composition range from about 1 : 3 to 1 : 0.5.
Claim 24
Dependent Claim
54 words
The cellular high-temperature insulation composite molded product of claim 11, wherein the composite molded product has a density of about 10 to 15 lb/ft 3 , a compressive strength according to ASTM C-165 of about 45 to 100 psi and a modulus of rupture according to ASTM C-203 of about 30 to 90 psi.
Claim 25
Dependent Claim
22 words
The cellular high-temperature insulation composite molded product of claim 1, wherein said aqueous liquid composition further includes a chemical cement curing accelerator.
Claim 26
Dependent Claim
47 words
The cellular high-temperature insulation composite molded product of claim 23, wherein said expanded perlite has a particle size in accordance with the following ______________________________________
U.S. Standard Cumulative % (by weight)
Sieve Minimum Maximum
______________________________________
+ 50 0 10
+ 100 59 74
+ 200 90 100
______________________________________
Claim 27
Dependent Claim
23 words
The cellular high-temperature insulation composite molded product of claim 23, wherein said refractory clay is M & D clay, bentonite, kaolinite or montmorillonite.
Claim 28
Dependent Claim
18 words
The cellular high-temperature insulation composite molded product of claim 23, wherein said auxiliary binder is a synthetic resin.
Claim 29
Dependent Claim
24 words
The cellular high-temperature insulation composite molded product of claim 26, wherein said synthetic resin is a thermoplastic synthetic resin or a thermosetting synthetic resin.
Claim 30
Dependent Claim
26 words
The cellular high-temperature insulation composite molded product of claim 26, wherein said synthetic resin is an acrylic resin, a phenol-formaldehyde resin or a polyvinyl alcohol resin.
Claim 31
Dependent Claim
28 words
The cellular high-temperature insulation composite molded product of claim 23, wherein said chemical cement curing accelerator is lithium carbonate, cured cement, Portland cement, calcium silicate or sodium silicate.
Claim 32
Dependent Claim
53 words
The cellular high-temperature insulation composite molded product of claim 23, wherein the respective proportions by weight of the expanded perlite, the calcium aluminate cement, the refractory clay and the wollastonite in said dry blend range from about 70 : 35 : 5 : 5 to about 130 : 70 : 25 : 40.
Claim 33
Dependent Claim
43 words
The cellular high-temperature insulation composite molded product of claim 23, wherein the respective proportions by weight for the water, the auxiliary binder, and the chemical cement curing accelerator range from about 80 : 10 : 0.1 to about 200 : 20 : 1.
Claim 34
Dependent Claim
35 words
The cellular high-temperature insulation composite molded product of claim 23, wherein the respective proportions by weight of said dry blend to said aqueous liquid composition range from about 1 : 3 to 1 : 0.5.
Claim 35
Dependent Claim
54 words
The cellular high-temperature insulation composite molded product of claim 23, wherein the composite molded product has a density of about 10 to 15 lb/ft 3 , a compressive strength according to ASTM C-165 of about 45 to 100 psi and a modulus of rupture according to ASTM C-203 of about 30 to 90 psi.
Claim 36
Dependent Claim
22 words
The cellular high-temperature insulation composite molded product of claim 11, wherein said aqueous liquid composition further includes a chemical cement curing accelerator.
Claim 37
Dependent Claim
47 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said expanded perlite has a particle size in accordance with the following ______________________________________
U.S. Standard Cumulative % (by weight)
Sieve Minimum Maximum
______________________________________
+ 50 0 10
+ 100 59 74
+ 200 90 100
______________________________________
Claim 38
Dependent Claim
23 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said refractory clay is M & D clay, bentonite, kaolinite or montmorillonite.
Claim 39
Dependent Claim
18 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said auxiliary binder is a synthetic resin.
Claim 40
Dependent Claim
24 words
The cellular high-temperature insulation composite molded product of claim 37, wherein said synthetic resin is a thermoplastic synthetic resin or a thermosetting synthetic resin.
Claim 41
Dependent Claim
26 words
The cellular high-temperature insulation composite molded product of claim 37, wherein said synthetic resin is an acrylic resin, a phenol-formaldehyde resin or a polyvinyl alcohol resin.
Claim 42
Dependent Claim
22 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said reinforcing fibers are natural fibers, synthetic fibers or mixtures thereof.
Claim 43
Dependent Claim
27 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said surface active agent is a nonionic surface active agent or an anionic surface active agent.
Claim 44
Dependent Claim
28 words
The cellular high-temperature insulation composite molded product of claim 34, wherein said chemical cement curing accelerator is lithium carbonate, cured cement, Portland cement, calcium silicate or sodium silicate.
Claim 45
Dependent Claim
53 words
The cellular high-temperature insulation composite molded product of claim 34, wherein the respective proportions by weight of the expanded perlite, the calcium aluminate cement, the refractory clay and the wollastonite in said dry blend range from about 70 : 35 : 5 : 5 to about 130 : 70 : 25 : 40.
Claim 46
Dependent Claim
58 words
The cellular high-temperature insulation composite molded product of claim 34, wherein the relative proportions by weight of the water, the auxiliary binder, the surface active agent, the reinforcing fibers, and the chemical cement curing accelerator range from about 80 : 10 : 0.1 : 1 : 0.1 to about 200 : 20 : 1 : 6 : 1.
Claim 47
Dependent Claim
35 words
The cellular high-temperature insulation composite molded product of claim 34, wherein the respective proportions by weight of said dry blend to said aqueous liquid composition range from about 1 : 3 to 1 : 0.5.
Claim 48
Dependent Claim
54 words
The cellular high-temperature insulation composite molded product of claim 34, wherein the composite molded product has a density of about 10 to 15 lb/ft 3 , a compressive strength according to ASTM C-165 of about 45 to 100 psi and a modulus of rupture according to ASTM C-203 of about 30 to 90 psi.
Claim 49
Independent Claim
66 words
A method of producing a cellular high-temperature insulation composite molded product which comprises preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) an aqueous liquid composition comprising (a) an auxiliary binder, and (b) water molding said mixture, and curing said molded mixture or allowing said molded mixture to cure.
Claim 50
Independent Claim
66 words
A method of producing a cellular high-temperature insulation composite molded product which comprises preparing a mixture of (1) a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, with (2) an aqueous liquid composition comprising (a) an auxiliary binder, and (b) water molding said mixture, and curing said molded mixture or allowing said molded mixture to cure.
Claim 51
Independent Claim
107 words
A method of producing a cellular high-temperature insulation composite molded product which comprises preparing a mixture of a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, adding said dry blend to a foamed aqueous liquid composition comprising (a) an auxiliary binder, (b) water, (c) reinforcing fibers, and (d) a surface active agent, said foamed aqueous liquid composition being prepared by foaming a mixture of said water, said auxiliary binder and said surface active agent and adding said reinforcing fibers during said foaming, molding said mixture, and curing said molded mixture or allowing said molded mixture to cure.
Claim 52
Independent Claim
107 words
A method of producing a cellular high-temperature insulation composite molded product which comprises preparing a mixture of a dry blend of (a) expanded perlite, (b) a calcium aluminate cement, (c) a refractory clay, and (d) wollastonite, adding said dry blend to a foamed aqueous liquid composition comprising (a) an auxiliary binder, (b) water, (c) reinforcing fibers, and (d) a surface active agent, said foamed aqueous liquid composition being prepared by foaming a mixture of said water, said auxiliary binder and said surface active agent and adding said reinforcing fibers during said foaming, molding said mixture, and curing said molded mixture or allowing said molded mixture to cure.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1981-07-10 | 1982-01-09 | 1982-07-11 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1985-07-10 | 1986-01-09 | 1986-07-11 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1989-07-10 | 1990-01-09 | 1990-07-11 | $7700.00 | Window Closed / Lapsed |