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US4099660A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for and method of shaping interconnect leads

Assignee: National Semiconductor Corp
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Filing: 1975-10-31
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Granted: 1978-07-11
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Expires: 1995-10-31
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Abstract

Abstract An apparatus for and method of shaping interconnect leads which have been cut from an interconnect lead tape and have a semiconductor chip attached thereto. With a semiconductor chip attached to the interconnect leads of one section of an interconnect lead tape, and either during or after cutting of such leads from the remaining portion of the tape by means of a punch and matrix, a pressure differential is developed across the leads and chip to shape the leads to a desired and repeatable uniform configuration. While this pressure differential is applied, the free ends of the leads are held in one plane, such that the semiconductor chip is translated to a position which is spaced from the plane in which the free ends of the leads are held, thus bending the leads to conform to this change in position. This shaping can occur either before, during, or after the free ends of such interconnect leads are bonded to a lead frame.

Inventors

  • 👤 James Edward Schultz
  • 👤 Carmen D. Burns

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 12:31
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/04; H10P72/0444

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 101 words
A method of shaping interconnect leads which have been cut from an interconnect lead tape and which are each joined to a respective bump on a semiconductor chip, such that said leads and chip form a unitary article, comprising the steps of: (a) holding the free ends of said leads in one plane, and (b) applying a differential fluid pressure across said article to bend all of said leads uniformly and the same amount downwardly, whereby the chip is translated downwardly to a position which is spaced below said one plane in which the free ends of said leads are held.
Claim 2
Independent Claim 101 words
A method of shaping interconnect leads which have been cut from an interconnect lead tape and which are each joined to a respective bump on a semiconductor chip, such that said leads and chip form a unitary article, comprising the steps of: (a) holding the free ends of said leads in one plane, and (b) applying a differential fluid pressure across said article to bend all of said leads uniformly and the same amount downwardly, whereby the chip is translated downwardly to a position which is spaced below said one plane in which the free ends of said leads are held.
Claim 3
Dependent Claim 33 words
The method of claim 1 wherein said differential fluid pressure is obtained by creating a vacuum on one side of said article while the other side thereof is maintained substantially at atmospheric pressure.
Claim 4
Dependent Claim 34 words
The method of claim 1, wherein said interconnect leads are mounted on a film, and wherein said step of applying includes the step of creating a differential pressure across said article and said film.
Claim 5
Dependent Claim 16 words
The method of claim 3, further comprising the step of heating said film above 100° C.
Claim 6
Dependent Claim 100 words
A tool for shaping interconnect leads which have been cut from an interconnect lead tape and which are joined to a repsective bump on a semiconductor chip, such that said leads and chip from a unitary article, comprising: (a) means for holding the free ends of said leads in one plane, and (b) means for applying a differential fluid pressure across said article to bend all of said leads uniformly and the same amount downwardly, whereby the chip is translated to a position which is spaced below said one plane in which the free ends of said leads are held.
Claim 7
Dependent Claim 100 words
A tool for shaping interconnect leads which have been cut from an interconnect lead tape and which are joined to a repsective bump on a semiconductor chip, such that said leads and chip from a unitary article, comprising: (a) means for holding the free ends of said leads in one plane, and (b) means for applying a differential fluid pressure across said article to bend all of said leads uniformly and the same amount downwardly, whereby the chip is translated to a position which is spaced below said one plane in which the free ends of said leads are held.
Claim 8
Dependent Claim 37 words
The tool of claim 5 wherein said means for applying a differential fluid pressure includes means for creating a vacuum on one side of said article while the other side thereof is maintained substantially at atmospheric pressure.
Claim 9
Dependent Claim 25 words
The tool of claim 5, wherein said interconnect leads are mounted on a film, and further comprising means for heating said film above 100° C.
Claim 10
Dependent Claim 13 words
The tool of claim 7, wherein said heating means includes a bonding tool.
Claim 11
Dependent Claim 38 words
The tool of claim 5, wherein said holding means includes a punch and respective fingers of a lead frame, with the free ends of said leads being held between a cutting face of said punch and said fingers.
Claim 12
Dependent Claim 49 words
The tool of claim 9, wherein said punch includes a recess in the face thereof and a passage extending from the recess and through said punch, and wherein said applying means includes a vacuum source connected to said passage to create a less than atmospheric pressure in said recess.

References Cited (Backward Citations)

US3520055A Cited
US3724068A Cited
US3887783A Cited
US3859718A Cited
US3949925A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-10 1982-01-09 1982-07-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-10 1986-01-09 1986-07-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-10 1990-01-09 1990-07-11 $7700.00 Window Closed / Lapsed

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