Terminal housing having an integral strain relief

Claim 2

A housing for an electrical terminal, which comprises: a. a housing of non-conductive material having a passageway for receiving the contact portion of the electrical terminal and a cavity axially positioned behind the passageway for receiving the wire engaging means of the electrical terminal; and b. a strain relief member unitary with and of the same non-conductive material as the housing and axially positioned behind the cavity, said strain relief member having a channel therethrough for receiving the wire which may be connected to the terminal with the sidewalls of the channel adapted to be cold-formed around the wire in retaining engagement therewith.

Claim 3

The housing of claim 1 wherein said material is polysulfone.

Claim 4

An electrical connector, comprising: a. a chemically unitary molded housing of insulating material having at one end a front portion containing a passageway therethrough and at another end a strain relief member having a floor and sidewalls extending upwardly from either side of the floor, said sidewalls capable of being crimped into a permanent, encompassing relation about an electrical wire which may be positioned in the strain relief member, further said housing having a receiving cavity between and connecting the front portion and strain relief member; and b. a terminal of conductive material having at one end contact means adapted for engagement with another electrical connecting device and at the other end a wire terminating slotted beam section, said terminal positioned in the housing with the contact means at least partially positioned in the passageway and the slotted beam section positioned in the receiving cavity.

Claim 5

An electrical connector, comprising: a. a chemically unitary molded housing of insulating material having at one end a front portion containing a passageway therethrough and at another end a strain relief member having a floor and sidewalls extending upwardly from either side of the floor, said sidewalls capable of being crimped into a permanent, encompassing relation about an electrical wire which may be positioned in the strain relief member, further said housing having a receiving cavity between and connecting the front portion and strain relief member; and b. a terminal of conductive material having at one end contact means adapted for engagement with another electrical connecting device and at the other end a wire terminating slotted beam section, said terminal positioned in the housing with the contact means at least partially positioned in the passageway and the slotted beam section positioned in the receiving cavity.

Claim 6

An electrical connection, comprising: a. a unitarily molded housing of insulating material having at one end a front portion containing a passageway therethrough and at another end a strain relief member having a floor and sidewalls extending upwardly from either side of the floor, further said housing having a receiving cavity between and connecting the front portion and the strain relief member; b. a stamped and formed terminal of conductive material having at one end contact means adapted for engagement with another electrical connecting device and at the other end a wire terminating slotted beam section, said terminal positioned in the housing with the contact means at least partially positioned in the passageway and the slotted beam section positioned in the receiving cavity; and c. an electrical wire having an outer insulating jacket and a center conductor with an end of the wire terminated in the slotted beam section and a portion of the wire lying on the floor of the strain relief member with the sidewalls thereof crimped in a permanent encompassing relation thereby mechanically gripping the wire.

Claim 7

An electrical connection, comprising: a. a unitarily molded housing of insulating material having at one end a front portion containing a passageway therethrough and at another end a strain relief member having a floor and sidewalls extending upwardly from either side of the floor, further said housing having a receiving cavity between and connecting the front portion and the strain relief member; b. a stamped and formed terminal of conductive material having at one end contact means adapted for engagement with another electrical connecting device and at the other end a wire terminating slotted beam section, said terminal positioned in the housing with the contact means at least partially positioned in the passageway and the slotted beam section positioned in the receiving cavity; and c. an electrical wire having an outer insulating jacket and a center conductor with an end of the wire terminated in the slotted beam section and a portion of the wire lying on the floor of the strain relief member with the sidewalls thereof crimped in a permanent encompassing relation thereby mechanically gripping the wire.