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US4096348A Expired / Lapsed US ⏱️ 0.0 years remaining

Integrated test and assembly device

Assignee: Raytheon Co
•
Filing: 1976-03-15
•
Granted: 1978-06-20
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Expires: 1996-03-15
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Abstract

Abstract A semiconductor integrated circuit device of the beam lead type having a semiconductor interconnection substrate with apertures for integrated circuit chips therein and with metallization patterns having sharply pointed ends for penetrating oxide layers over the bonding pads of the chips and for making electrical connection thereto. Devices thus produced may be assembled and tested and failed chips replaced as necessary before the chips are ultrasonically welded to the interconnection metallization and before final fabrication of the device. The invention also includes a method for producing an interconnection substrate in which a plurality of conically shaped holes are etched into a semiconductor wafer having sharp points within the body of the wafer. A metal layer is deposited over the surface of the semiconductor wafer filling the etched holes. Sharp points are thus formed on the metal in the etched holes. Apertures are then etched in the semiconductor wafer and the metal layer etched as required to provide sharply pointed connecting probes suspended above apertures in the semiconductor wafer.

Inventors

  • 👤 David R. Robillard
  • 👤 Robert L. Michals

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 13:31
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/60; G; G01; G01R; G01R31/00; G01R31/28; G01R31/2851; G01R31/2886; H10P; H10P74/00; H10P74/23; H10P74/232; H10W70/01; H10W70/05; H10W70/67; H10W70/69; H10W70/698; H10W72/00; H10W72/701; H10W72/071; H10W72/077; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49121

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 131 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of semiconductor material, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon projecting into said apertures in a direction substantially normal to said surface of said wafer.
Claim 2
Dependent Claim 131 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of semiconductor material, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon projecting into said apertures in a direction substantially normal to said surface of said wafer.
Claim 3
Dependent Claim 11 words
The combination of claim 1 wherein said lead means comprise aluminum.
Claim 4
Dependent Claim 29 words
The combination of claim 1 wherein said conductive lead means comprise a plurality of groups of conductive lead means, each of said groups being electrically insulated from each other.
Claim 5
Dependent Claim 16 words
The combination of claim 3 wherein each of said groups is located upon a separate level.
Claim 6
Dependent Claim 10 words
The combination of claim 1 wherein leads comprise sputtered aluminum.
Claim 7
Dependent Claim 10 words
The combination of claim 1 wherein said wafer comprises silicon.
Claim 8
Dependent Claim 13 words
The combination of claim 6 wherein said silicon has substantially a (100) orientation.
Claim 9
Dependent Claim 23 words
The combination of claim 1 wherein a depression is located upon said end of said conductive lead means substantially opposite said pointed tip.
Claim 10
Dependent Claim 122 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of silicon semiconductor material having a substantially (100) orientation, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon.
Claim 11
Dependent Claim 122 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of silicon semiconductor material having a substantially (100) orientation, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon.
Claim 12
Dependent Claim 131 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of semiconductor material, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon and having a depression on the side of said conductive lead opposite said pointed tip.
Claim 13
Dependent Claim 131 words
An interconnection device for use with an integrated circuit device for coupling an active integrated circuit chip to external lead means within a package frame comprising in combination: a substantially planar wafer of semiconductor material, said wafer having one or more apertures therein, at least some of said apertures being adapted for receiving an integrated circuit chip; one or more insulating layers upon at least a portion of a surface of said wafer; and a plurality of conductive lead means disposed upon said insulating layers, one end of each of said lead means extending into the region of said apertures for making connection to said integrated circuit chips, said ends having a substantially pointed tip thereon and having a depression on the side of said conductive lead opposite said pointed tip.

References Cited (Backward Citations)

US3436604A Cited
US3484534A Cited
US3480836A Cited
US3698075A Cited
US3709424A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-06-19 1981-12-19 1982-06-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-06-19 1985-12-19 1986-06-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-06-19 1989-12-19 1990-06-20 $7700.00 Window Closed / Lapsed

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