Continuous recovery of copper metal from acidic solutions

Claim 2

A process for recovering copper from an aqueous phase comprising an acidic copper bearing liquor, said process comprising the steps of: A. contacting the aqueous phase with an organic phase comprising substantially water immiscible organic solvent which contains: 1. a solubilized quinolic compound capable of reducing cupric ions to cuprous ions; and 2. a solubilized nitrile capable of stabilizing cuprous ions in aqueous solution; B. allowing components of the organic phase to react with copper values to produce stabilized cuprous nitrile complex in the aqueous phase and a quinonic compound in the organic phase; C. separating the aqueous and organic phases; and D. removing the nitrile from the complex in the aqueous phase to disproportionate the cuprous ions to produce copper metal and water solubilized cupric ions.

Claim 3

The process as set forth in claim 1 wherein the separated organic phase is recycled to step A.

Claim 4

The process as set forth in claim 1 comprising the further steps of: E. solubilizing the nitrile removed in step D in the separated organic phase; and F. recycling the resulting organic solution to step A.

Claim 5

The process as set forth in claim 1 wherein step D is effected by distillation of the cuprous nitrile complex.

Claim 6

The process as set forth in claim 4 wherein the distillation is a flash distillation, gaseous nitrile is produced, and said gaseous nitrile is transported to the organic phase and solubilized therein.

Claim 7

The process as set forth in claim 5 wherein the gaseous nitrile contains water vapor and the vapor is removed by fractional distillation prior to solubilizing the nitrile in the organic phase.

Claim 8

The process as set forth in claim 1 comprising the further step of reducing the solubilized cupric ions produced in step D to copper metal.

Claim 9

The process as set forth in claim 7 wherein the reduction is effected by an additional stage wherein the aqueous cupric ions are contacted with an organic phase comprising a substantially water immiscible organic solvent, a solubilized quinolic compound capable of reducing cupric ions to cuprous ions, and a solubilized nitrile capable of stabilizing cuprous ions to produce ligand stabilized cuprous ions in the aqueous phase.

Claim 10

The process as set forth in claim 1 comprising the further steps of: regenerating the quinonic compound produced in step B by reducing the quinonic compound to quinolic compound; and recycling the regenerated compound to step A.

Claim 11

The process as set forth in claim 9 wherein the quinonic compound is reduced in situ with hydrogen in the presence of a hydrogenation catalyst.

Claim 12

The process as set forth in claim 10 wherein acetonitrile is present together with the quinonic compound.

Claim 13

The process as set forth in claim 9 wherein the quinonic compound is reduced in situ with H 2 S in the presence of an amine catalyst.

Claim 14

The process as set forth in claim 1 wherein the nitrile is CH 3 CN.

Claim 15

The process as set forth in claim 1 wherein the quinolic compound is a 2-(lower alkyl)-anthraquinol selected from the group consisting of 2 methyl, 2 ethyl, 2 propyl, 2-tert-butyl, 2-isopropyl, and 2 amyl anthraquinol.

Claim 16

The process as set forth in claim 1 wherein the quinolic compound is a 1-4 napthoquinol substituted with a lower alkyl group selected from the group consisting of methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, and combinations thereof.

Claim 17

The process as set forth in claim 1 wherein the water immiscible organic solvent is a mixed solvent comprising a nonpolar solvent and a polar solvent.

Claim 18

A process for recovering copper from an aqueous phase comprising an acidic copper bearing liquor, said process comprising the steps of: A. contacting the aqueous phase with an organic phase comprising a substantially water immiscible organic solvent containing: (1) a solubilized quinolic compound capable of reducing cupric ions to cuprous ions; and (2) a solubilized nitrile capable of stabilizing cuprous ions in aqueous solutions; B. allowing components of the organic phase to react with copper values to produce a stabilized cuprous nitrile complex in the aqueous phase and quinonic compound in the organic phase; C. separating the aqueous and organic phases; D. removing the nitrile from the complex in the aqueous phase to produce nitrile vapor and to disproportionate the cuprous ions to copper metal and solubilized cupric ions; E. reducing the quinonic compound produced in the organic phase in step B to quinolic compound; F. siolubilizing the nitrile vapor produced in step D in the organic phase; and G. recycling the organic phase containing the nitrile and quinolic compound to step A.

Claim 19

A process for recovering copper from an aqueous phase comprising an acidic copper bearing liquor, said process comprising the steps of: A. contacting the aqueous phase with an organic phase comprising a substantially water immiscible organic solvent containing: (1) a solubilized quinolic compound capable of reducing cupric ions to cuprous ions; and (2) a solubilized nitrile capable of stabilizing cuprous ions in aqueous solutions; B. allowing components of the organic phase to react with copper values to produce a stabilized cuprous nitrile complex in the aqueous phase and quinonic compound in the organic phase; C. separating the aqueous and organic phases; D. removing the nitrile from the complex in the aqueous phase to produce nitrile vapor and to disproportionate the cuprous ions to copper metal and solubilized cupric ions; E. reducing the quinonic compound produced in the organic phase in step B to quinolic compound; F. siolubilizing the nitrile vapor produced in step D in the organic phase; and G. recycling the organic phase containing the nitrile and quinolic compound to step A.

Claim 20

The process as set forth in claim 17 wherein step F is effected prior to step E.

Claim 21

The process as set forth in claim 17 wherein the nitrile is CH 3 CN.

Claim 22

The process as set forth in claim 17 wherein the quinolic compound is a 2-(lower alkyl) anthraquinol selected from the group consisting of 2 methyl, 2 ethyl, 2 propyl, 2-tert-butyl, 2-isopropyl, and 2 amyl anthraquinol.

Claim 23

The process as set forth in claim 17 wherein the quinolic compound is a 1-4 napthoquinol substituted with a lower alkyl group selected from the group consisting of methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, and combinations therof.

Claim 24

The process as set forth in claim 17 wherein step D is effected by flash distillation.

Claim 25

The process as set forth in claim 17 wherein step E is effected by reacting the quinonic compound, in situ, with hydrogen in the presence of a hydrogenation catalyst.

Claim 26

The process as set forth in claim 17 wherein step E is effected by reacting the quinonic compound, in situ, with H 2 S in the presence of an amine catalyst.

Claim 27

The process as set forth in claim 17 wherein the water immiscible solvent is a mixed solvent comprising a nonpolar solvent and a polar solvent.

Claim 28

The process as set forth in claim 17 comprising the further step of reducing the Cu ++ produced in step D to copper metal.

Claim 29

The process as set forth in claim 26 wherein the reducing step is effected by recycling the solubilized cupric ions to step A and repeating said process.

Claim 30

The process as set forth in claim 26 wherein said reducing step includes the step of disproportionating a ligand stabilized cuprous solution produced from the Cu ++ produced in step D.

Claim 31

The process as set forth in claim 26 wherein said reducing step includes the step of precipitating copper metal on a hydrogenation catalyst.

Claim 32

A process for producing an aqueous solution of ligand stabilized cuprous ions suitable for further reduction to copper metal from an aqueous phase comprising an acidic solution containing cupric ions, said process comprising the steps of: providing an organic phase comprising a substantially water immiscible organic solvent containing a solubilized quinolic compound capable of reducing cupric ions to cuprous ions and nitrile ligands capable of stabilizing cuprous ions in aqueous solutions; contacting the organic and aqueous phases in a reaction zone to allow the quinolic compound to reduce cupric ions to cuprous ions and to effect transfer of said ligands from the organic to the aqueous phase; and separating a ligand stabilized cuprous solution from the reaction zone.

Claim 33

A process for producing an aqueous solution of ligand stabilized cuprous ions suitable for further reduction to copper metal from an aqueous phase comprising an acidic solution containing cupric ions, said process comprising the steps of: providing an organic phase comprising a substantially water immiscible organic solvent containing a solubilized quinolic compound capable of reducing cupric ions to cuprous ions and nitrile ligands capable of stabilizing cuprous ions in aqueous solutions; contacting the organic and aqueous phases in a reaction zone to allow the quinolic compound to reduce cupric ions to cuprous ions and to effect transfer of said ligands from the organic to the aqueous phase; and separating a ligand stabilized cuprous solution from the reaction zone.