Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
248 words
In a fluid catalytic cracking process for cracking a hydrocarbon feed stream, wherein said stream is contacted with hot regenerated catalyst in a reactor section maintained under catalytic cracking conditions to form cracked products and spent catalyst contaminated by coke; and wherein said cracked products and spent catalyst are separated in, and recovered from, said reactor section; and wherein said recovered spent catalyst is continuously circulated through a regenerator section operating in the complete CO-burning mode thereby burning said contaminating coke by contact with air and forming hot regenerated catalyst and flue gas at substantially the same temperature, said hot regenerated catalyst having a temperature substantially higher than said spent catalyst, said regenerator section being provided with adjustable means for recycling a portion of hot regenerated catalyst to said recovered spent catalyst; and also with adjustable means for preheating said air; and wherein hot regenerated catalyst is recirculated to said reactor section, the method for controlling the process, whereby improving its adaptive behavior, which comprises: comparing the temperature of the hot regenerated catalyst with a predetermined temperature to obtain a regenerated catalyst temperature deviation; and, adjusting within the regenerator section, the recycle of hot regenerated catalyst to spent catalyst to change the recycle ratio in a direction to reduce said temperature deviation, said recycle ratio being in the range of at least about 0.7 to about 5 before and after said change; and adjusting the air preheat temperature in a direction to reduce said regenerated catalyst temperature deviation.
Claim 2
Dependent Claim
248 words
In a fluid catalytic cracking process for cracking a hydrocarbon feed stream, wherein said stream is contacted with hot regenerated catalyst in a reactor section maintained under catalytic cracking conditions to form cracked products and spent catalyst contaminated by coke; and wherein said cracked products and spent catalyst are separated in, and recovered from, said reactor section; and wherein said recovered spent catalyst is continuously circulated through a regenerator section operating in the complete CO-burning mode thereby burning said contaminating coke by contact with air and forming hot regenerated catalyst and flue gas at substantially the same temperature, said hot regenerated catalyst having a temperature substantially higher than said spent catalyst, said regenerator section being provided with adjustable means for recycling a portion of hot regenerated catalyst to said recovered spent catalyst; and also with adjustable means for preheating said air; and wherein hot regenerated catalyst is recirculated to said reactor section, the method for controlling the process, whereby improving its adaptive behavior, which comprises: comparing the temperature of the hot regenerated catalyst with a predetermined temperature to obtain a regenerated catalyst temperature deviation; and, adjusting within the regenerator section, the recycle of hot regenerated catalyst to spent catalyst to change the recycle ratio in a direction to reduce said temperature deviation, said recycle ratio being in the range of at least about 0.7 to about 5 before and after said change; and adjusting the air preheat temperature in a direction to reduce said regenerated catalyst temperature deviation.
Claim 3
Dependent Claim
21 words
The method of claim 1 wherein said recycle ratio is adjusted within the range of at least about 0.7 to 3.
Claim 4
Dependent Claim
56 words
The method of claim 1 including the steps of comparing the carbon monoxide content of the flue gas discharged from said regenerator section with a predetermined carbon monoxide content to obtain a carbon monoxide content deviation, and adjusting the flow of oxygen-containing gas to said regenerator in a direction to reduce said carbon monoxide content deviation.
Claim 5
Dependent Claim
56 words
The method of claim 2 including the steps of comparing the carbon monoxide content of the flue gas discharged from said regenerator section with a predetermined carbon monoxide content to obtain a carbon monoxide content deviation, and adjusting the flow of oxygen-containing gas to said regenerator in a direction to reduce said carbon monoxide content deviation.
Claim 6
Dependent Claim
18 words
The method of claim 3 wherein said predetermined carbon monoxide has a value up to about 2000 ppm.
Claim 7
Dependent Claim
19 words
The method of claim 4 wherein said predetermined carbon monoxide content has a value up to about 2000 ppm.
Claim 8
Dependent Claim
22 words
The method of claim 1 wherein said adjusted air preheat temperature is maintained within the range of 300° F to 1200° F.
Claim 9
Dependent Claim
25 words
The method of claim 1 wherein is included the additional step of fixing the amount of hot regenerated catalyst contacted with said hydrocarbon feed stream.
Claim 10
Dependent Claim
22 words
The method of claim 1 wherein a temporary adjustment of said recycle ratio is made thereby modulating said regenerated catalyst temperature deviation.