Abstract The invention is a process for rapidly electroplating certain metals such as gold, nickel, tin-nickel and tin-lead alloys on contact fingers for electronic printed wiring boards. Particularly important is uniform distribution of current amongst the fingers so as to produce uniform metal platings with equal thickness. Also of importance is the provision to alter thickness among the individual fingers so as to plate metal where most needed for particular applications. Uniform and rapid plating are achieved by certain circuit designs together with high parallel flow rates of electroplating solution in the electroplating cell. Both electroplating uniformity and provision for selecting thickness for individual fingers permits savings in amounts of metal used without sacrifices in performance. This is particularly important in the case of gold electroplating because of the high cost and increasing use of gold.
A process for electroplating metals and alloys selected from the group consisting of soft gold, hard gold, nickel, tin-nickel, and tin-lead on surfaces comprising the step of: passing current from an electrical energy source through an anode, plating solution and cathode with surfaces to be plated as part of the cathode in which electrical resistors are located outside the plating solution and in series between the electrical energy source and the surfaces to be plated and in which plating solution is pumped through a plating cell so that plating solution flows parallel to the surface to be plated with a given parallel flow rate characterized in that (a) the electrical resistance is between 10 and 10,000 ohms; (b) the flow rate of the plating solution parallel to the surface being plated is between 10 cm/sec and 800 cm/sec; and (c) the current density is between 50-300 ma/cm 2 for hard gold, so as to produce uniform, predetermined plating thickness.
Claim 2
Dependent Claim
159 words
A process for electroplating metals and alloys selected from the group consisting of soft gold, hard gold, nickel, tin-nickel, and tin-lead on surfaces comprising the step of: passing current from an electrical energy source through an anode, plating solution and cathode with surfaces to be plated as part of the cathode in which electrical resistors are located outside the plating solution and in series between the electrical energy source and the surfaces to be plated and in which plating solution is pumped through a plating cell so that plating solution flows parallel to the surface to be plated with a given parallel flow rate characterized in that (a) the electrical resistance is between 10 and 10,000 ohms; (b) the flow rate of the plating solution parallel to the surface being plated is between 10 cm/sec and 800 cm/sec; and (c) the current density is between 50-300 ma/cm 2 for hard gold, so as to produce uniform, predetermined plating thickness.
Claim 3
Dependent Claim
22 words
The process of claim 1 in which the resistance in series with the surface being plated is between 100 and 400 ohms.
Claim 4
Dependent Claim
26 words
The process of claim 1 in which the flow rates of the electroplating solution parallel to the surface being plated is between 100 and 200 cm/sec.
Claim 5
Dependent Claim
18 words
The process of claim 1 in which the current density is 80-120 ma/cm 2 for hard gold plating.
Claim 6
Dependent Claim
35 words
The process of claim 1 in which the channel dimensions of the plating cell in cross section perpendicular to the direction of flow of the electroplating solution is between 0.3 and 20 cm 2 .