Underreaming tool with overriding extended arm retainer

Claim 2

An underreamer comprising: a mounting member having a longitudinal axis; a plurality of cutter arms; means for pivotally mounting said cutter arms on said mounting member for lateral movement of the cutter arms between an inward position close to such axis and an outward underreaming position away from such axis; and overridable means, separate from the means for pivotally mounting, operable for holding said cutter arms in said outward underreaming position, said overridable means being responsive to forces exceeding a predetermined level and applied in a lateral direction between the cutter arms to release and allow said cutter arms to move to said inward position.

Claim 3

An underreamer according to claim 1 wherein said overridable means comprises yieldable means for acting on said cutter arms to hold same in the outward underreaming position.

Claim 4

An underreamer according to claim 2 wherein said yieldable means comprises resilient detent means extending between said cutter arms.

Claim 5

An underreamer according to claim 2 wherein said detent means comprises at least two detent means, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses.

Claim 6

An underreamer comprising: a mounting member; a plurality of cutter arms; means for pivotally mounting said cutter arms on said mounting member for movement between an inward position and an outward underreaming position; and overridable means operable for holding said cutter arms in said outward underreaming position and operable to allow said cutter arms to move to said inward position responsive to a force on said cutter arms in said inward direction, said overridable means comprising at least two detent means, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses, a different one of said recesses being located on each of said cutter arms and a different one of said resiliently biased members being located on each of said cutter arms.

Claim 7

An underreamer comprising: a mounting member; a plurality of cutter arms; means for pivotally mounting said cutter arms on said mounting member for movement between an inward position and an outward underreaming position; and overridable means operable for holding said cutter arms in said outward underreaming position and operable to allow said cutter arms to move to said inward position responsive to a force on said cutter arms in said inward direction, said overridable means comprising at least two detent means, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses, a different one of said recesses being located on each of said cutter arms and a different one of said resiliently biased members being located on each of said cutter arms.

Claim 8

An underreamer according to claim 5 wherein said resiliently biased member comprises a ball, means for mounting said ball in the respective cutter arm for movement toward and away from the adjacent arm, and resilient means for urging said ball in a direction toward the adjacent arm.

Claim 9

An underreamer comprising: longitudinally telescoping upper and lower portions connectable respectively to an upper drill string and a lower drill string; a splined connector between said telescoping portions having first and second engaged positions and a third position, the first and second positions each for transmitting torque between the telescoping portions, said splined connector providing a different angular and a different longitudinal position for the telescoping portions in each of said first and second positions, said third position providing a still further longitudinal position for the telescoping portions; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means on the other telescoping portion for urging said cutter arms relatively outward towards an extended underreaming position when said splined connector is in said first position and for holding said cutter arms retracted relatively inwardly to a clearance position when said splined connector is in said second position; and overridable means operable for holding said cutter arms in said underreaming position when said splined connector is in said third position, said overridable means being overridable to allow said cutter arms to move relatively inwardly responsive to forces on said cutter arms exceeding a predetermined level.

Claim 10

An underreamer comprising: longitudinally telescoping upper and lower portions connectable respectively to an upper drill string and a lower drill string; a splined connector between said telescoping portions having first and second engaged positions and a third position, the first and second positions each for transmitting torque between the telescoping portions, said splined connector providing a different angular and a different longitudinal position for the telescoping portions in each of said first and second positions, said third position providing a still further longitudinal position for the telescoping portions; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means on the other telescoping portion for urging said cutter arms relatively outward towards an extended underreaming position when said splined connector is in said first position and for holding said cutter arms retracted relatively inwardly to a clearance position when said splined connector is in said second position; and overridable means operable for holding said cutter arms in said underreaming position when said splined connector is in said third position, said overridable means being overridable to allow said cutter arms to move relatively inwardly responsive to forces on said cutter arms exceeding a predetermined level.

Claim 11

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said cutter arms in said underreaming position; and overridable means, separate from the means for pivotally mounting, operable for holding said cutter arms in said underreaming position and being overridable to release and allow said cutter arms to move relatively inwardly responsive to forces exceeding a predetermined level applied laterally between the cutter arms.

Claim 12

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said cutter arms in said underreaming position; and overridable means, separate from the means for pivotally mounting, operable for holding said cutter arms in said underreaming position and being overridable to release and allow said cutter arms to move relatively inwardly responsive to forces exceeding a predetermined level applied laterally between the cutter arms.

Claim 13

An underreamer according to claim 8 wherein said overridable means comprises yieldable means for acting on said cutter arms to hold same in the extended underreaming position.

Claim 14

An underreamer according to claim 9 wherein said yieldable means comprises resilient detent means extending between said cutter arms.

Claim 15

An underreamer according to claim 9 wherein said detent means comprises at least two said detent means, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses.

Claim 16

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said cutter arms in said underreaming position; and overridable means operable for holding said cutter arms in said underreaming position and being overridable to release and allow said cutter arms to move relatively inwardly responsive to forces exceeding a predetermined level applied laterally between the cutter arms, said overridable means comprising at least one detent means for each said cutter arm, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses, a different one of said recesses being located on each of said cutter arms and a different one of said resiliently biased members being located on each of said cutter arms.

Claim 17

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said cutter arms in said underreaming position; and overridable means operable for holding said cutter arms in said underreaming position and being overridable to release and allow said cutter arms to move relatively inwardly responsive to forces exceeding a predetermined level applied laterally between the cutter arms, said overridable means comprising at least one detent means for each said cutter arm, each said detent means comprising a recess and a resiliently biased member engaging the corresponding one of said recesses, a different one of said recesses being located on each of said cutter arms and a different one of said resiliently biased members being located on each of said cutter arms.

Claim 18

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; at least one cutter arm; means for pivotally mounting said at least one cutter arm on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said at least one cutter arm in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said at least one cutter arm in said underreaming position; and overridable means, separate from the means for pivotally mounting, operable for holding said at least one cutter arm in said underreaming position and being overridable to release and allow said at least one cutter arm to move relatively inwardly responsive to a force exceeding a predetermined level applied laterally between said one of said telescoping portions and said at least one cutter arm.

Claim 19

An underreamer comprising: telescoping upper and lower portions telescoping in a longitudinal direction and connectable respectively to an upper drill string and a lower drill string; at least one cutter arm; means for pivotally mounting said at least one cutter arm on one of said telescoping portions; means responsive at least in part to relative positions of said upper and lower portions for positioning and locking said at least one cutter arm in a relatively extended underreaming position or in a relatively inward clearance position and for unlocking said at least one cutter arm in said underreaming position; and overridable means, separate from the means for pivotally mounting, operable for holding said at least one cutter arm in said underreaming position and being overridable to release and allow said at least one cutter arm to move relatively inwardly responsive to a force exceeding a predetermined level applied laterally between said one of said telescoping portions and said at least one cutter arm.

Claim 20

An underreamer comprising: longitudinally telescoping upper and lower portions connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or for allowing movement of said cutter arms relatively inward to a clearance position; and at least one overridable detent means extending between said cutter arms for holding said cutter arms in said underreaming position, said detent means comprising a first detent part on one of said cutter arms and a second detent part on the other cutter arm.

Claim 21

An underreamer comprising: longitudinally telescoping upper and lower portions connectable respectively to an upper drill string and a lower drill string; a plurality of cutter arms; means for pivotally mounting said cutter arms on one of said telescoping portions; means responsive at least in part to positions of said upper and lower portions for positioning and locking said cutter arms in a relatively extended underreaming position or for allowing movement of said cutter arms relatively inward to a clearance position; and at least one overridable detent means extending between said cutter arms for holding said cutter arms in said underreaming position, said detent means comprising a first detent part on one of said cutter arms and a second detent part on the other cutter arm.

Claim 22

An underreamer cutter arm comprising: an elongated body; a transverse pivot pin hole through the body; journal means on one end of the body for mounting a cutter cone for rotation about an axis transverse to the axis of the pivot pin hole; camming surface means on the other end of the body from the journal means for pivoting the body about the axis of the pivot pin hole, the camming surface and the journal means facing in the same rotational sense relative to the axis of the pivot pin hole; a first detent portion of a first detent means along an edge of the elongated body; and a second detent portion of a second detent means on an opposite edge of the elongated body from the first detent portion.

Claim 23

An underreamer cutter arm comprising: an elongated body; a transverse pivot pin hole through the body; journal means on one end of the body for mounting a cutter cone for rotation about an axis transverse to the axis of the pivot pin hole; camming surface means on the other end of the body from the journal means for pivoting the body about the axis of the pivot pin hole, the camming surface and the journal means facing in the same rotational sense relative to the axis of the pivot pin hole; a first detent portion of a first detent means along an edge of the elongated body; and a second detent portion of a second detent means on an opposite edge of the elongated body from the first detent portion.

Claim 24

An underreamer according to claim 15 wherein said first detent portion comprises a recess and the second detent portion comprises a resiliently biased protrusion.

Claim 25

An underreamer according to claim 16 wherein said resiliently biased protrusion comprises a ball at least partially extending from said elongated body, a resilient means for biasing said ball, and an opening in said elongated body for mounting said ball and resilient means.

Claim 26

An underreamer according to claim 17 wherein said ball and recess are positioned along a substantially straight line through the center of said pivot pin hole.