Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
220 words
In a method for preparing a crystalline aluminosilicate zeolite from a reaction mixture containing sources of alkali metal cations, tetraalkylammonium cations, silica, alumina and water, said reaction mixture being maintained at a temperature of from about 75° C to about 205° C for from about 1 hour to about 60 days to crystallize said zeolite therefrom, the improvement wherein said zeolite is ZSM-4 or ZSM-5, characterized by a crystallinity of greater than 40 percent at the time of formation, prepared from a reaction mixture having the following compositional range in terms of mole ratios of oxides: ______________________________________
ZSM-4 ZSM-5
______________________________________
Na.sub.2 O+R.sub.2 O/Al.sub.2 O.sub.3
0.60-1.75 0.15-0.85
Na.sub.2 O+R.sub.2 O/SiO.sub.2
0.24-0.65 0.04-0.18
Na.sub.2 O/Na.sub.2 O+R.sub.2 O
0.75-0.92 0.30-0.85
SiO.sub.2 /Al.sub.2 O.sub.3
1.8-4.3 1.8-6.0
H.sub.2 O/R.sub.2 O+Na.sub.2 O
9-60 35-360
______________________________________ wherein R is a tetramethylammonium cation for ZSM-4 preparation and a tetraalkylammonium cation, the alkyl groups of which contain 2-5 carbon atoms, for ZSM-5 preparation, and wherein at least about 70 weight percent of the Al 2 O 3 is provided by an alumina-containing clay, said clay having been heated to a temperature of at least 1000° F, and further wherein the SiO 2 in the reaction mixture is provided such that the ratio of SiO 2 from a non-clay source/SiO 2 from said clay is from 0 to about 5.
Claim 2
Dependent Claim
220 words
In a method for preparing a crystalline aluminosilicate zeolite from a reaction mixture containing sources of alkali metal cations, tetraalkylammonium cations, silica, alumina and water, said reaction mixture being maintained at a temperature of from about 75° C to about 205° C for from about 1 hour to about 60 days to crystallize said zeolite therefrom, the improvement wherein said zeolite is ZSM-4 or ZSM-5, characterized by a crystallinity of greater than 40 percent at the time of formation, prepared from a reaction mixture having the following compositional range in terms of mole ratios of oxides: ______________________________________
ZSM-4 ZSM-5
______________________________________
Na.sub.2 O+R.sub.2 O/Al.sub.2 O.sub.3
0.60-1.75 0.15-0.85
Na.sub.2 O+R.sub.2 O/SiO.sub.2
0.24-0.65 0.04-0.18
Na.sub.2 O/Na.sub.2 O+R.sub.2 O
0.75-0.92 0.30-0.85
SiO.sub.2 /Al.sub.2 O.sub.3
1.8-4.3 1.8-6.0
H.sub.2 O/R.sub.2 O+Na.sub.2 O
9-60 35-360
______________________________________ wherein R is a tetramethylammonium cation for ZSM-4 preparation and a tetraalkylammonium cation, the alkyl groups of which contain 2-5 carbon atoms, for ZSM-5 preparation, and wherein at least about 70 weight percent of the Al 2 O 3 is provided by an alumina-containing clay, said clay having been heated to a temperature of at least 1000° F, and further wherein the SiO 2 in the reaction mixture is provided such that the ratio of SiO 2 from a non-clay source/SiO 2 from said clay is from 0 to about 5.
Claim 3
Dependent Claim
96 words
In the method of claim 1, the improvement wherein the reaction mixture has the following compositional range in terms of mole ratios of oxides: Na 2 O+R 2 O/Al 2 O 3 ; 0.60-1.75 Na 2 O+R 2 O/SiO 2 ; 0.24-0.65 Na 2 O/Na 2 O+R 2 O; 0.75-0.92 SiO 2 /Al 2 O 3 ; 1.8-4.3 H 2 o/r 2 o+na 2 O; 9-60 wherein R is a tetramethylammonium cation and wherein at least about 70 weight percent of the Al 2 O 3 in the reaction mixture is provided by an alumina-containing clay.
Claim 4
Dependent Claim
108 words
In the method of claim 1, the improvement wherein the reaction mixture has the following compositional range in terms of mole ratios of oxides: Na 2 O+R 2 O/Al 2 O 3 ; 0.15-0.85 Na 2 O+R 2 O/SiO 2 ; 0.04-0.18 Na 2 O/Na 2 O+R 2 O; 0.30-0.85 SiO 2 /Al 2 O 3 ; 1.8-6.0 H 2 o/r 2 o+na 2 O; 35-360 wherein R is a tetraalkylammonium cation, the alkyl groups of which contain from 2 to 5 carbon atoms, and wherein at least about 70 weight percent of the Al 2 O 3 in the reaction mixture is provided by an alumina-containing clay.
Claim 5
Dependent Claim
31 words
In the method of claim 1, the improvement wherein at least about 80 weight percent of the Al 2 O 3 in the reaction mixture is provided by an alumina-containing clay.
Claim 6
Dependent Claim
31 words
In the method of claim 2, the improvement wherein at least about 80 weight percent of the Al 2 O 3 in the reaction mixture is provided by an alumina-containing clay.
Claim 7
Dependent Claim
31 words
In the method of claim 3, the improvement wherein at least about 80 weight percent of the Al 2 O 3 in the reaction mixture is provided by an alumina-containing clay.
Claim 8
Dependent Claim
17 words
In the method of claim 1, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 9
Dependent Claim
17 words
In the method of claim 2, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 10
Dependent Claim
17 words
In the method of claim 3, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 11
Dependent Claim
17 words
In the method of claim 4, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 12
Dependent Claim
17 words
In the method of claim 5, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 13
Dependent Claim
17 words
In the method of claim 6, the improvement wherein said alumina-containing clay is kaolin, halloysite or montmorillonite.
Claim 14
Dependent Claim
14 words
In the method of claim 7, the improvement wherein said alumina-containing clay is kaolin.
Claim 15
Dependent Claim
14 words
In the method of claim 8, the improvement wherein said alumina-containing clay is kaolin.
Claim 16
Dependent Claim
14 words
In the method of claim 9, the improvement wherein said alumina-containing clay is kaolin.
Claim 17
Dependent Claim
14 words
In the method of claim 10, the improvement wherein said alumina-containing clay is kaolin.
Claim 18
Dependent Claim
14 words
In the method of claim 11, the improvement wherein said alumina-containing clay is kaolin.
Claim 19
Dependent Claim
14 words
In the method of claim 12, the improvement wherein said alumina-containing clay is kaolin.