US4088592A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Durable flame retardant finishes for textile materials
Assignee: Great Lakes Chemical Corp
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Filing: 1976-02-23
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Granted: 1978-05-09
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Expires: 1996-02-23
Abstract
Abstract Novel flame retardant finishes comprising a water soluble quaternary phosphonium salt, a water soluble organic nitrogen containing compound, a phosphate ester of haloalkanols, an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of said phosphate ester at less than or equal to 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said phosphate ester prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least one hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C., and water. These flame retardant finishes are excellent for flame retarding textile materials including polyester/cotton blend fabrics.
Inventors
- 👤 Ray E. Smith
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 15:59
CPC Classifications
D; D06; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/667; D06M15/673; D06M13/00; D06M13/244; D06M13/282; D06M13/285; D06M13/292; D06M13/295; D06M13/298; D06M13/322
Claims Analysis
Total Claims: 52
Claim 1
Independent Claim
261 words
A flame retardant textile finish, said textile being cotton or a blend of cotton and polyester fibers, consisting essentially of: (a) from about 15 percent to about 35 percent of a flame retardant compound of the formula (RO) 3 -- P═O wherein each R is independently selected from halogenated aliphatic groups containing from 2 to about 6 carbon atoms and from 1 to about 3 halogen substituents per group and mixtures thereof; (b) from about 0.5 percent to about 10 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test; said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of said flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least one hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.; (c) from about 25 percent to about 45 percent of a water soluble quaternary phosphonium salt selected from the group consisting of a tetrakis(hydroxymethyl) phosphonium and tetrakis(methylhydroxymethyl) phosphonium salts; (d) from about 9 percent to about 16 percent of a water soluble organic nitrogen containing compound selected from the group consisting of urea, thiourea, guanidine and dicyandiamide; and (e) from about 20 percent to about 32 percent of water.
Claim 2
Dependent Claim
261 words
A flame retardant textile finish, said textile being cotton or a blend of cotton and polyester fibers, consisting essentially of: (a) from about 15 percent to about 35 percent of a flame retardant compound of the formula (RO) 3 -- P═O wherein each R is independently selected from halogenated aliphatic groups containing from 2 to about 6 carbon atoms and from 1 to about 3 halogen substituents per group and mixtures thereof; (b) from about 0.5 percent to about 10 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test; said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of said flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least one hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.; (c) from about 25 percent to about 45 percent of a water soluble quaternary phosphonium salt selected from the group consisting of a tetrakis(hydroxymethyl) phosphonium and tetrakis(methylhydroxymethyl) phosphonium salts; (d) from about 9 percent to about 16 percent of a water soluble organic nitrogen containing compound selected from the group consisting of urea, thiourea, guanidine and dicyandiamide; and (e) from about 20 percent to about 32 percent of water.
Claim 3
Dependent Claim
237 words
The flame retardant finish of claim 1 comprising: (a) from about 20 percent to about 30 percent of said flame retardant compound selected from (XH 2 C--XCH--H 2 C--O) 3 -- P═O, (XH 2 C--HC(CH 2 X)--O) 3 --P═O, and mixtures thereof, wherein X is chlorine or bromine; (b) from about 1 percent to about 8 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and the flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 10 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 2 hours at 20° C.; (c) from about 30 percent to about 38 percent of said water soluble quaternary phosphonium salt, said quaternary phosphonium salt being a tetrakis(hydroxymethyl) phosphonium salt selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate, tetrakis(hydroxymethyl)phosphonium phosphate acetate, tetraskis(hydroxymethyl)phosphonium chloride, and bis(tetrakis(hydroxymethyl)phosphonium)sulfate; (d) from about 11 percent to about 14 percent of said water soluble organic nitrogen containing compounds; and (e) from about 20 percent to about 31 percent of water.
Claim 4
Dependent Claim
131 words
The flame retardant finish of claim 2 wherein said flame retardant compound is (XH 2 C--XHC--H 2 C--O) 3 --P═O and wherein said emulsifying agent is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and the flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 20 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of four hours at 20° C.
Claim 5
Dependent Claim
72 words
The flame retardant finish of claim 3 wherein said flame retardant is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 6
Dependent Claim
17 words
The flame retardant finish of claim 3 wherein said water soluble organic nitrogen containing compound is urea.
Claim 7
Dependent Claim
24 words
The flame retardant finish of claim 3 wherein said tetrakis(hydroxymethyl)phosphonium salt is selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate and tetrakis(hydroxymethyl)phosphonium phosphate acetate.
Claim 8
Dependent Claim
25 words
The flame retardant finish of claim 3 wherein said tetrakis(hydroxymethyl)phosphonium salt is selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate and tetrakis(hydroxymethyl) phosphonium phosphate acetate.
Claim 9
Dependent Claim
91 words
The flame retardant finish of claim 7 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate, wherein said water soluble organic nitrogen containing compound is urea, wherein said tetrakis(hydroxymethyl)phosphonium salt is tetrakis(hydroxymethyl)phosphonium phosphate acetate, and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 10
Dependent Claim
21 words
The flame retardant finish of claim 3 which also contains from about 0.2 percent to about 0.8 percent of wetting agent.
Claim 11
Dependent Claim
63 words
The flame retardant finish of claim 3 comprising: (a) from about 22 percent to about 26 percent of said flame retardant compound; (b) from about 2 percent to about 6 percent of said emulsifying agent; (c) about 33.8 percent of said tetrakis(hydroxymethyl)phosphonium salt; (d) about 12.4 percent of said water soluble organic nitrogen containing compound; and (e) about 25.8 percent of said water.
Claim 12
Dependent Claim
73 words
The flame retardant finish of claim 10 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 13
Dependent Claim
17 words
The flame retardant finish of claim 10 wherein said water soluble organic nitrogen containing compound is urea.
Claim 14
Dependent Claim
24 words
The flame retardant finish of claim 10 wherein said tetrakis(hydroxymethyl)phosphonium salt is selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate and tetrakis(hydroxymethyl)phosphonium phosphate acetate.
Claim 15
Dependent Claim
83 words
The flame retardant finish of claim 13 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate, wherein said water soluble organic nitrogen containing compound is urea, and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 16
Dependent Claim
14 words
The flame retardant finish of claim 14 wherein said tetrakis(hydroxymethyl)phosphonium salt is tetrakis(hydroxymethyl)phosphonium oxalate.
Claim 17
Dependent Claim
15 words
The flame retardant finish of claim 14 wherein said tetrakis(hydroxymethyl)phosphonium salt is tetrakis(hydroxymethyl)phosphonium phosphate acetate.
Claim 18
Dependent Claim
16 words
The flame retardant finish of claim 10 which also contains about 0.6 percent of wetting agent.
Claim 19
Dependent Claim
173 words
The flame retardant finish of claim 1 wherein said flame retardant compound is selected from (XH 2 C--XCH--H 2 C--O) 3 --P═O, (XH--HC(CH 2 X)--O) 3 --P═O, and mixtures thereof, wherein X is chlorine or bromine; wherein said emulsifying agent is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and the flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 10 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 2 hours at 20° C.; wherein said water soluble quaternary organohydroxy phosphonium salt is a tetrakis(hydroxymethyl)phosphonium salt selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate, tetrakis(hydroxymethyl)phosphonium phosphate acetate, tetrakis(hydroxymethyl)phosphonium chloride, and bis(tetrakis(hydroxymethyl)phosphonium)sulfate.
Claim 20
Dependent Claim
131 words
The flame retardant finish of claim 18 wherein said flame retardant compound is (XH 2 C--XHC--H 2 C--O) 3 --P═O and wherein said emulsifying agent is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and the flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 20 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of four hours at 20° C.
Claim 21
Dependent Claim
73 words
The flame retardant finish of claim 19 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 22
Dependent Claim
17 words
The flame retardant finish of claim 19 wherein said water soluble organic nitrogen containing compound is urea.
Claim 23
Dependent Claim
24 words
The flame retardant finish of claim 19 wherein said tetrakis(hydroxymethyl)phosphonium salt is selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate and tetrakis(hydroxymethyl)phosphonium phosphate acetate.
Claim 24
Dependent Claim
90 words
The flame retardant finish of claim 22 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate, wherein said water soluble organic nitrogen containing compound is urea, wherein said tetrakis(hydroxymethyl)phosphonium salt is tetrakis(hydroxymethyl)phosphonium phosphate acetate, and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 25
Dependent Claim
23 words
The flame retardant finish according to claim 18 which also contains from about 0.1 percent to about 1.0 percent of a wetting agent.
Claim 26
Dependent Claim
23 words
The flame retardant finish according to claim 1 which also contains from about 0.1 percent to about 1.0 percent of a wetting agent.
Claim 27
Dependent Claim
24 words
A process for treating textile materials to render them flame retardant which comprises applying to said textile the flame retardant finish of claim 1.
Claim 28
Dependent Claim
10 words
A textile material obtained by the process of claim 26.
Claim 29
Dependent Claim
183 words
An emulsion concentrate for preparing the textile finish of claim 1 comprising: (a) from about 70 percent to about 97 percent of a flame retardant compound of the formula (RO) 3 P═O wherein R is independently selected from halogenated aliphatic groups containing from 2 to about 6 carbon atoms and from 1 to 3 l halogen substituents per group and mixtures thereof; and (b) from about 3 percent to about 30 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatibility) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 1 hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.
Claim 30
Dependent Claim
142 words
The emulsion concentrate of claim 28 comprising: (a) from about 75 percent to about 95 percent of said flame retardant compound; and (b) from about 5 percent to about 25 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 10 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 2 hours at 20° C.
Claim 31
Dependent Claim
142 words
The emulsion concentrate of claim 29 comprising: (a) from about 80 percent to about 90 percent of said flame retardant compound; and (b) from about 10 percent to about 20 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 20 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of four hours at 20° C.
Claim 32
Dependent Claim
95 words
The emulsion concentrate of claim 28 wherein said flame retardant is selected from (XH 2 C--XCH--H 2 C--O) 3 --P═O, (XH 2 C--HC(CH 2 X)--O) 3 --P═O, and mixtures thereof wherein X is chlorine or bromine and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 33
Dependent Claim
45 words
The emulsion concentrate of claim 31 wherein said flame retardant compound is (XH 2 C--XCH--H 2 C--O) 3 --P═O and wherein said emulsifying agent has an acid number from about 30 to about 130 and a phosphorus content from about 2 to about 5 percent.
Claim 34
Dependent Claim
40 words
The emulsion concentrate of claim 32 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent has an acid number from about 48 to about 120 and a phosphorus content from about 2.2 percent to about 4.0 percent.
Claim 35
Dependent Claim
191 words
The emulsion concentrate of claim 28 wherein said emulsifying agent is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 1 hour; (3) Emulsion Stability Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in a stable aqueous emulsion for at least one hour, said aqueous emulsion being prepared as follows: (a) heat 500 gms of deionized water to 93° to 100° C.; (b) while stirring, slowly add 250 gms of said blend to said heated deionized water and continue stirring for 25 minutes after final blend addition, maintaining the emulsion temperature at 96° C. for 15 minutes; and (c) while stirring, add sufficient cold water to bring the total weight of the emulsion up to 1000 gms.
Claim 36
Dependent Claim
193 words
An emulsion for preparing the textile finish of claim 1 comprising: (a) from about 8 percent to about 50 percent of a flame retardant compound of the formula (RO) 3 P═O wherein each R is independently selected from halongenated aliphatic groups containing from 2 to about 6 atoms and from 1 to about 3 halogen substituents per group and mixtures thereof; (b) from about 0.2 percent to about 22 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 1 hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.; and (c) from about 28 percent to about 92 percent of water.
Claim 37
Dependent Claim
153 words
The emulsion of claim 35 comprising: (a) from about 15 percent to about 40 percent of said flame retardant compound; (b) from about 0.8 percent to about 14 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 10 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 2 hours at 20° C.; and (c) from about 45 percent to about 85 percent of said water.
Claim 38
Dependent Claim
152 words
The emulsion of claim 36 comprising: (a) from about 20 percent to about 30 percent of said flame retardant compound; (b) from about 2 percent to about 8 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 20 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 4 hours at 20° C.; (c) from about 52 percent to about 78 percent of said water.
Claim 39
Dependent Claim
95 words
The emulsion of claim 35 wherein said flame retardant compound is selected from (XH 2 C--XHC--H 2 C--O) 3 --P═O, (XH 2 C--HC(CH 2 X)--O) 3 --P═O, and mixtures thereof wherein X is chlorine or bromine and wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifyng agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent.
Claim 40
Dependent Claim
44 words
The emulsion of claim 38 wherein said flame retardant compound is (XH 2 C--XHC--H 2 C--O) 3 --P═O and wherein said emulsifying agent has an acid number from about 30 to about 130 and a phosphorus content from about 2 to about 5 percent.
Claim 41
Dependent Claim
39 words
The emulsion of claim 39 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent has an acid number from about 48 to about 120 and a phosphorus content from about 2.2 percent to about ≢4.0 percent.
Claim 42
Dependent Claim
217 words
An intermedIate flame retardant composition comprising: (a) from about 20 percent to about 38 percent of a flame retardant compound of the formula (RO) 3 --P═O wherein each R is independently selected from halogenated aliphatic groups containing from 2 to about 6 carbon atoms and from 1 to about 3 halogen substituents per group and mixtures thereof; (b) from about 0.5 percent to about 12 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 1 hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.; (c) from about 34 percent to about 47 percent of a water soluble quaternary phosphonium salt selected from the group consisting of tetrakis(hydroxymethyl) phosphonium and tetrakis(methylhydroxymethyl) phosphonium salts; and (d) from about 20 percent to about 33 percent of water.
Claim 43
Dependent Claim
217 words
An intermedIate flame retardant composition comprising: (a) from about 20 percent to about 38 percent of a flame retardant compound of the formula (RO) 3 --P═O wherein each R is independently selected from halogenated aliphatic groups containing from 2 to about 6 carbon atoms and from 1 to about 3 halogen substituents per group and mixtures thereof; (b) from about 0.5 percent to about 12 percent of an emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 1 hour; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 1 hour at 20° C.; (c) from about 34 percent to about 47 percent of a water soluble quaternary phosphonium salt selected from the group consisting of tetrakis(hydroxymethyl) phosphonium and tetrakis(methylhydroxymethyl) phosphonium salts; and (d) from about 20 percent to about 33 percent of water.
Claim 44
Dependent Claim
171 words
The intermediate flame retardant composition of claim 41 comprising: (a) from about 22 percent to about 35 percent of said flame retardant compound; (b) from about 1.5 percent to about 10 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homobeneous phase at 22° C. for at least 10 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of 2 hours at 20° C.; (c) from about 36 percent to about 45 percent of said water soluble quaternary phosphonium salt; and (d) from about 21 percent to about 31 percent of water.
Claim 45
Dependent Claim
143 words
The intermediate flame retardant finish of claim 42 comprising: (a) from about 25 percent to about 32 percent of said flame retardant compound; (b) from about 3 percent to about 7 percent of said emulsifying agent which is capable of passing the following three tests: (1) Solubility (Compatability) Test: said emulsifying agent (20 parts by weight) must be soluble in 80 parts by weight of the flame retardant compound at no more than 80° C.; (2) Shelf Life Test: a blend of said emulsifying agent and said flame retardant compound prepared as in the Solubility Test must remain in one clear homogeneous phase at 22° C. for at least 20 hours; (3) Finish Formulation Test: a flame retardant finish within the scope of this invention is prepared and must remain in one homogeneous phase for a minimum of four hours at 20° C.;
Claim 46
Dependent Claim
28 words
(c) from about 38 percent to about 43 percent of said water soluble quaternary phosphonium salt; and (d) from about 22 percent to about 30 percent of water.
Claim 47
Dependent Claim
28 words
(c) from about 38 percent to about 43 percent of said water soluble quaternary phosphonium salt; and (d) from about 22 percent to about 30 percent of water.
Claim 48
Dependent Claim
123 words
The intermediate flame retardant composition of claim 41 wherein said flame retardant compound is selected from (XH 2 C--XHC--H 2 C--O) 3 --P═O, (XH 2 C--HC(CH 2 X)--O) 3 --P═O, and mixtures thereof wherein X is chlorine or bromine; wherein said emulsifying agent is selected from the group consisting of phosphated nonionic emulsifiers and phosphated nonionic emulsifiers blended with another emulsifier selected from the group consisting of aliphatic and aromatic nonionic emulsifiers, said emulsifying agent having an acid number of about 30 to about 130 and a phosphorus content of about 2 percent to about 5 percent; and wherein said water soluble quaternary phosphonium salt is a tetrakis(hydroxymethyl)phosphonium salt selected from the group consisting of tetrakis(hydroxymethyl)phosphonium oxalate, tetrakis(hydroxymethyl)phosphonium acetate, tetrakis(hydroxymethyl)phosphonium chloride, and bis(tetrakis(hydroxymethyl)phosphonium)sulfate.
Claim 49
Dependent Claim
47 words
The intermediate flame retardant composition of claim 44 wherein said flame retardant compound is (XH 2 C--XHC--H 2 C--O) 3 --P═O and wherein said emulsifying agent has an acid number from about 30 to about 130 and a phosphorus content from about 2 to about 5 percent.
Claim 50
Dependent Claim
42 words
The intermediate flame retardant composition of claim 45 wherein said flame retardant compound is tris(2,3-dibromopropyl)phosphate and wherein said emulsifying agent has an acid number from about 48 to about 120 and a phosphorus content from about 2.2 percent to about 4.0 percent.
Claim 51
Dependent Claim
24 words
The flame retardant finish of claim 46 wherein said tetrakis(hydroxymethyl)phosphonium salt is selected from the gorup consisting of tetrakis(hydroxymethyl)phosphonium oxalate and tetrakis(hydroxymethyl)phosphonium phosphate acetate.
Claim 52
Dependent Claim
19 words
The flame retardant finish of claim 41 which also contains about 0.2 to about 0.8 percent of wetting agent.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1981-05-08 | 1981-11-07 | 1982-05-09 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1985-05-08 | 1985-11-07 | 1986-05-09 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1989-05-08 | 1989-11-07 | 1990-05-09 | $7700.00 | Window Closed / Lapsed |