Method for providing ferritic-iron-based alloys

Claim 1

A method of producing strengthened creep resistant ferritic iron alloys, said method comprising: (a) forming a molten metal alloy by melting iron together with at least first and second alloying metals of the type that form Laves phases, said first alloying metal comprising one to five weight percent of at least one metal selected from the group consisting of tantalum, columbium, and a mixture of tantalum and columbium, and said second alloying metal comprising one to eight weight percent of at least one metal selected group the group consisting of molybdenum, tungsten, and a mixture of molybdenum and tungsten, the total of said Laves phase- forming alloying metals being no more than ten weight percent in excess of that necessary to react with interstitial elements that may be added to the alloy, and wherein at least a metal selected from the group consisting of aluminum, chromium or a mixture thereof is added to said alloy to provide oxidation resistance, (b) shaping said molten metal alloy by casting; (c) solution heat treating the alloy to precipitate Laves phases therein; (d) quenching said alloy to a temperature at or below that suitable for aging; and (e) aging said alloy at a temperature sufficient to produce fine dispersions of Laves phases in the iron matrix of said alloy.

Claim 2

A method of producing strengthened creep resistant ferritic iron alloys, said method comprising: (a) forming a molten metal alloy by melting iron together with at least first and second alloying metals of the type that form Laves phases, said first alloying metal comprising one to five weight percent of at least one metal selected from the group consisting of tantalum, columbium, and a mixture of tantalum and columbium, and said second alloying metal comprising one to eight weight percent of at least one metal selected group the group consisting of molybdenum, tungsten, and a mixture of molybdenum and tungsten, the total of said Laves phase- forming alloying metals being no more than ten weight percent in excess of that necessary to react with interstitial elements that may be added to the alloy, and wherein at least a metal selected from the group consisting of aluminum, chromium or a mixture thereof is added to said alloy to provide oxidation resistance, (b) shaping said molten metal alloy by casting; (c) solution heat treating the alloy to precipitate Laves phases therein; (d) quenching said alloy to a temperature at or below that suitable for aging; and (e) aging said alloy at a temperature sufficient to produce fine dispersions of Laves phases in the iron matrix of said alloy.