Steering column assemblies

Claim 1

A steering column assembly for a motor vehicle comprising a steering shaft having an upper shaft section connected to a steering wheel and a lower shaft section constructed to be connected to a steering gear; said upper and lower shaft sections being rigid and non-collapsible under large impact loads; the lower end of said upper shaft section having a crank portion spaced apart from the axis of rotation of said upper shaft section; a first plate secured to the end of said crank portion arranged perpendicular to the axis of rotation of said upper shaft; said first plate having an elongated slot therethrough; a pair of pins secured to said first plate extending in a direction toward the upper end of said upper shaft section; said pins being situated on diametrically opposite sides of said axis of rotation of said upper shaft section; the upper end of said lower shaft section extending through said slot in said first plate of said upper shaft section; said upper end of said lower shaft section being coaxial with the axis of rotation of said upper shaft section; a second plate having portions extending radially in opposite directions secured to the upper end of said lower shaft section; said radially extending portions of said second plate having a pair of holes situated with their centers on diametrically opposite sides of said axis of rotation of said upper shaft portion; a pair of rubber bushes seated in said holes of said second plate; said pins secured to said first plate being slidably received in said bushes of said second plate; a collapsible tube surrounding said upper shaft section; said tube having a lower portion of convoluted construction; the lower end of said lower portion of said tube having a first bracket affixed thereto; said first bracket having radially extending bracket portions; said tube having an intermediate portion with a smooth exterior surface; a pair of arcuate elastomeric members surrounding said intermediate portion of said tube above the upper end of said convoluted lower tube portion and in slidable engagement therewith; a pair of arcuate brackets enclosing said pair of arcuate elastomeric members; an elongated rigid sheet metal support secured at its forward end to a firewall of a motor vehicle; a brake control pedal pivotally connected to said rigid sheet metal support; said sheet metal support having spaced portions bolted to said first bracket and to said arcuate brackets; a second sheet metal support secured to an instrument panel of said vehicle and bolted to said arcuate brackets; said tube having an upper portion with a smooth exterior surface spaced upwardly of said intermediate tube portion; said upper tube portion having a lesser outside diameter than said intermediate portion; said upper tube portion supporting first steering shaft lock means and enclosing second steering shaft lock means secured to said steering shaft; said second lock means being engageable by said first lock means; said steering column assembly being constructed to absorb a forwardly directed impact load on said steering wheel by (a) forward axial displacement of said upper steering shaft section relative to said lower steering shaft section whereby said pins slidingly disengage from said bushes and said first plate of said upper shaft section slides along said lower shaft section, (b) axial displacement of said intermediate tube portion through said arcuate elastomeric members and (c) plastic deformation of said convoluted lower portion of said tube; said first bracket and said sheet metal support being constructed to rigidly support said lower end of said tube during the plastic deformation of said convoluted lower tube portion.