US4086409A
Expired / Lapsed
US
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Ethylene polymerization with siloxane modified catalyst
Assignee: Union Carbide Corp
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Filing: 1976-05-19
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Granted: 1978-04-25
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Expires: 1996-05-19
Abstract
Abstract Supported bis-cyclopentadienyl chromium [II] catalysts are modified with compounds having in their structure the moiety ##STR1## IN ORDER TO IMPROVE THE TOUGHNESS AND IMPACT STRENGTH OF THE RESULTING ETHYLENE POLYMERS MADE THEREWITH.
Inventors
- 👤 Frederick John Karol
- 👤 Chi-Sung Wu
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-01 19:04
CPC Classifications
C; C08; C08F; C08F10/00; C08F10/02
Claims Analysis
Total Claims: 28
Claim 1
Independent Claim
190 words
In a process for polymerizing a monomer charge comprising ethylene by contacting said charge with activated inorganic oxide supported bis(cyclopentadienyl) chromium [II] catalyst wherein said inorganic oxide is selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and the bis(cyclopentadienyl) chromium [II] compound has the structure ##STR6## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, the improvement which comprises modifying said catalyst prior to said contact with said monomer charge by contacting said catalyst with, per mol of the organo-chromium compound, 0.01 to 20 mols of at least one modifying compound having in its structure at least one moiety of the formula ##STR7## said modifying compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization system under the prevailing reaction conditions, and said modifying with said modifying compound providing a modified catalyst with which, in comparison to the use of the unmodified catalyst in said polymerization process, polymers of improved impact strength are prepared.
Claim 2
Dependent Claim
190 words
In a process for polymerizing a monomer charge comprising ethylene by contacting said charge with activated inorganic oxide supported bis(cyclopentadienyl) chromium [II] catalyst wherein said inorganic oxide is selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and the bis(cyclopentadienyl) chromium [II] compound has the structure ##STR6## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, the improvement which comprises modifying said catalyst prior to said contact with said monomer charge by contacting said catalyst with, per mol of the organo-chromium compound, 0.01 to 20 mols of at least one modifying compound having in its structure at least one moiety of the formula ##STR7## said modifying compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization system under the prevailing reaction conditions, and said modifying with said modifying compound providing a modified catalyst with which, in comparison to the use of the unmodified catalyst in said polymerization process, polymers of improved impact strength are prepared.
Claim 3
Dependent Claim
12 words
A process as in claim 1 wherein the modifier comprises a disiloxane.
Claim 4
Dependent Claim
12 words
A process as in claim 2 wherein the disiloxane comprises an organodisiloxane.
Claim 5
Dependent Claim
12 words
A process as in claim 3 wherein said organo-disiloxane comprises hexamethyl disiloxane.
Claim 6
Dependent Claim
13 words
A process as in claim 1 wherein the modifier comprises a cyclic organosiloxane.
Claim 7
Dependent Claim
13 words
A process as in claim 5 wherein said cyclic organosiloxane comprises a tetramethylcyclotetrasiloxane.
Claim 8
Dependent Claim
14 words
A process as in claim 1 in which said monomer charge consists of ethylene.
Claim 9
Dependent Claim
25 words
A process as in claim 1 in which said monomer charge comprises ethylene and at least one α-olefin containing 3 to about 12 carbon atoms.
Claim 10
Dependent Claim
15 words
A process as in claim 8 in which said monomer charge comprises ethylene and propylene.
Claim 11
Dependent Claim
23 words
A process as in claim 1 in which about 0.05 to 12 mols of modifier are used per mole of the organo-chromium compound.
Claim 12
Dependent Claim
12 words
A process as in claim 1 in which said support is silica.
Claim 13
Dependent Claim
12 words
A process as in claim 7 in which said support is silica.
Claim 14
Dependent Claim
12 words
A process as in claim 8 in which said support is silica.
Claim 15
Dependent Claim
179 words
An olefin polymerization catalyst which comprises bis(cyclopentadienyl) chromium [II] compound of the structure ##STR8## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, supported on activated inorganic oxide having a surface area of about 50 to 1000 square meters per gram and selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and modified by being contacted with, per mol of the organochromium compound, 0.01 to 20 mols of at least one modifying compound having in its structure at least one moiety of the formula ##STR9## said modifying compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization system under the prevailing reaction conditions, and said modifying compound being adapted to so modify the unmodified catalyst by said modifying that the modified catalyst is adapted to provide, in comparison to the use of the unmodified catalyst for olefin polymerization purposes, polymers of improved impact strength.
Claim 16
Dependent Claim
179 words
An olefin polymerization catalyst which comprises bis(cyclopentadienyl) chromium [II] compound of the structure ##STR8## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, supported on activated inorganic oxide having a surface area of about 50 to 1000 square meters per gram and selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and modified by being contacted with, per mol of the organochromium compound, 0.01 to 20 mols of at least one modifying compound having in its structure at least one moiety of the formula ##STR9## said modifying compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization system under the prevailing reaction conditions, and said modifying compound being adapted to so modify the unmodified catalyst by said modifying that the modified catalyst is adapted to provide, in comparison to the use of the unmodified catalyst for olefin polymerization purposes, polymers of improved impact strength.
Claim 17
Dependent Claim
11 words
A catalyst as in claim 14 wherein the support comprises silica.
Claim 18
Dependent Claim
22 words
A catalyst as in claim 15 wherein about 0.05 to 12 mols of modifier are used per mol of the organochromium compound.
Claim 19
Dependent Claim
12 words
A catalyst as in claim 16 wherein the modifier comprises a disiloxane.
Claim 20
Dependent Claim
12 words
A catalyst as in claim 17 wherein the disiloxane comprises an organodisiloxane.
Claim 21
Dependent Claim
13 words
A catalyst as in claim 18 in which said organodisiloxane comprises hexamethyl disiloxane.
Claim 22
Dependent Claim
13 words
A catalyst as in claim 16 wherein the modifier comprises a cyclic organosiloxane.
Claim 23
Dependent Claim
13 words
A catalyst as in claim 20 in which said cyclic organosiloxane comprises tetramethylcyclotetrasiloxane.
Claim 24
Dependent Claim
188 words
A process for improving the properties, as an ethylene polymerization catalyst, of activated inorganic oxide supported bis(cyclopentadienyl) chromium [II] compound, wherein the inorganic oxide has a surface area of about 50 to 100 square meters per gram and is selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and the bis(cyclopentadienyl) chromium [II] compound has the structure ##STR10## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, which comprises modifying the supported bis(cyclopentadienyl) chromium [II] compound by contacting it with 0.01 to 20 mols of siloxane compound per mol of said bis(cyclopentadienyl) chromium [II] compound, said siloxane compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization reaction under the prevailing conditions, and said siloxane compound being adapted to so modify the unmodified catalyst by said modifying that the modified catalyst is adapted to provide, in comparison to the use of the unmodified catalyst for olefin polymerization purposes, polymers of improved impact strength.
Claim 25
Dependent Claim
188 words
A process for improving the properties, as an ethylene polymerization catalyst, of activated inorganic oxide supported bis(cyclopentadienyl) chromium [II] compound, wherein the inorganic oxide has a surface area of about 50 to 100 square meters per gram and is selected from the group consisting of silica, alumina, thoria, zirconia and mixtures thereof, and the bis(cyclopentadienyl) chromium [II] compound has the structure ##STR10## wherein n' and n" are each integers of 0 to 5, inclusive, and R' and R" are each C 1 to C 20 , inclusive, hydrocarbon radicals, which comprises modifying the supported bis(cyclopentadienyl) chromium [II] compound by contacting it with 0.01 to 20 mols of siloxane compound per mol of said bis(cyclopentadienyl) chromium [II] compound, said siloxane compound being devoid of OH, SH, NH 2 , COOH, halogen, alkoxy and aryloxy radicals in such amounts as would poison the polymerization reaction under the prevailing conditions, and said siloxane compound being adapted to so modify the unmodified catalyst by said modifying that the modified catalyst is adapted to provide, in comparison to the use of the unmodified catalyst for olefin polymerization purposes, polymers of improved impact strength.
Claim 26
Dependent Claim
14 words
A process as in claim 22 in which said siloxane compound comprises a disiloxane.
Claim 27
Dependent Claim
12 words
A process as in claim 1 which is conducted under slurry conditions.
Claim 28
Dependent Claim
14 words
A process as in claim 1 which is conducted in a fluid bed reactor.
References Cited (Backward Citations)
US3285891A
Cited
US3709853A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1981-04-24 | 1981-10-24 | 1982-04-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1985-04-24 | 1985-10-24 | 1986-04-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1989-04-24 | 1989-10-24 | 1990-04-25 | $7700.00 | Window Closed / Lapsed |