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US4085029A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for separating liquid and solid products of liquefaction of coal or like carbonaceous materials

Assignee: Individual
•
Filing: 1976-01-12
•
Granted: 1978-04-18
•
Expires: 1996-01-12
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Abstract

Abstract A method of improving the quality of slurry products taken from coal liquefaction reactors comprising subjecting the slurry to treatment with an alkaline compound such as caustic soda in the presence of steam in order to decompose the phenolic and acidic materials present in the slurry, and to also lower the slurry viscosity to allow separation of solid particles by sedimentation.

Inventors

  • 👤 John M. Malek

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:23
CPC Classifications
C; C10; C10G; C10G1/00; C10G1/04; C10G1/045; C10G1/06; C10G1/065

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 176 words
In a process for converting coal into coal derived hydrocarbons by subjecting subdivided coal in the presence of a coal derived solvent and hydrogen to the effects of elevated pressure and temperature in a converter, in which process gasiform products are separated from slurryform products, the improvement for increasing the efficiency of separation of coal derived solids contained in said slurryform, comprising treating at least a part of the said slurryform in the presence of bubbling steam with an alkaline compound selected from the group consisting of alkali and alkaline earth metal hydroxides, ammonium hydroxide, and alkali metal carbonates, and subjecting the treated slurryform product to gravity settling and forming, in a gravity settler, a solids rich fraction as a lower layer, a predominantly aqueous fraction as an intermediate liquid layer, a hydrocarbon liquid rich portion as an upper layer, and a froth fraction with entrained solid fines aqueous droplets gas bubbles suspended in an oil medium as a top layer, and withdrawing at least a part of the solids rich layer from the gravity settler.
Claim 2
Dependent Claim 176 words
In a process for converting coal into coal derived hydrocarbons by subjecting subdivided coal in the presence of a coal derived solvent and hydrogen to the effects of elevated pressure and temperature in a converter, in which process gasiform products are separated from slurryform products, the improvement for increasing the efficiency of separation of coal derived solids contained in said slurryform, comprising treating at least a part of the said slurryform in the presence of bubbling steam with an alkaline compound selected from the group consisting of alkali and alkaline earth metal hydroxides, ammonium hydroxide, and alkali metal carbonates, and subjecting the treated slurryform product to gravity settling and forming, in a gravity settler, a solids rich fraction as a lower layer, a predominantly aqueous fraction as an intermediate liquid layer, a hydrocarbon liquid rich portion as an upper layer, and a froth fraction with entrained solid fines aqueous droplets gas bubbles suspended in an oil medium as a top layer, and withdrawing at least a part of the solids rich layer from the gravity settler.
Claim 3
Dependent Claim 38 words
The process of claim 1 further comprising withdrawing from said gravity settler and separating at least a part of the contents of said hydrocarbon liquid rich portion into two portions: an oil portion, and solid fines rich portion.
Claim 4
Dependent Claim 52 words
The process of claim 1 further comprising withdrawing from said gravity settler at least a part of said hydrocarbon liquid rich portion and subjecting the latter to a fractionating distillation, at least a part of the yielded fractionation products being then used as said coal derived solvent for converting coal into hydrocarbons.
Claim 5
Dependent Claim 29 words
The process of claim 1 further comprising recycling to said converter at least a part of the solids from the said solids rich fraction withdrawn from the gravify settler.
Claim 6
Dependent Claim 22 words
The process of claim 1 further comprising recycling at least a part of the contents of said froth fraction to said converter.
Claim 7
Dependent Claim 14 words
The process of claim 1 wherein said alkaline compound comprises an alkali metal hydroxide.
Claim 8
Dependent Claim 13 words
The process of claim 6 wherein said alkali metal hydroxide is sodium hydroxide.
Claim 9
Dependent Claim 15 words
The process of claim 1 wherein said alkaline compound comprises an alkaline earth metal hydroxide.
Claim 10
Dependent Claim 12 words
The process of claim 1 wherein said alkaline compound comprises ammonium hydroxide.
Claim 11
Dependent Claim 14 words
The process of claim 1 wherein said alkaline compound comprises an alkali metal carbonate.

References Cited (Backward Citations)

US1925551A Cited
US1794865A Cited
US2202901A Cited
US2266359A Cited
US2605212A Cited
US2654695A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-04-17 1981-10-17 1982-04-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-04-17 1985-10-17 1986-04-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-04-17 1989-10-17 1990-04-18 $7700.00 Window Closed / Lapsed

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