Cavity forming plug for coil insert in concrete product

Claim 2

A plug assembly for temporary use with a concrete product insert including a coil defining an interior threaded surface, which insert is to be held in position adjacent a mold wall by said plug assembly during the pouring of a concrete product, comprising: (a) a plug including a hollow cylindrical, elastomeric body defining a cavity and an opening thereto at one end of said body, said body closed at the other end thereof, and said body having an outer surface proportioned and threaded for firm matching engagement with said threaded coil interior surface upon predetermined radial compression and axial expansion from the substantially unstressed condition of said elastomeric body, and a stem in said cavity attached to said body internally at said closed end thereof and extending out of said cavity through said opening a distance sufficient to provide for use of said stem as a handle for applying a pulling force internally of said plug to said closed end thereof, and (b) support means having a first portion inserted into said cavity through said opening and a second portion for attachment to a mold wall such that said support means may be removed from said cavity as said mold wall is removed from said concrete product and said plug may be thereafter removed from said coil by applying a pulling force to said stem.

Claim 3

The plug assembly of claim 1 in which said outer surface of said elastomeric body is threaded only adjacent its ends and in which the intervening outer surface is substantially smooth, such that the ends of said outer surface of said elastomeric body firmly engage said interior threaded surface of said coil and the position of said plug may be adjusted with respect to said coil by rotation of said plug without said smooth intervening surface binding against said interior threaded surface.

Claim 4

The plug assembly of claim 1 in which said support means defines an opening into which said stem of said plug may extend when said first portion of said support means is inserted into said cavity in said elastomeric body of said plug.

Claim 5

The plug assembly of claim 1 further comprising a radially extending lug on said outer surface of said plug, said lug being positioned to engage the end of said coil such that said insert will be properly positioned with respect to said mold wall.

Claim 6

A coil insert assembly for use in a concrete product to provide a means for receiving a coil bolt, said coil insert assembly adapted to be supported by a mold wall in a mold as the concrete product is poured, comprising: a cylindrical wire coil of a predetermined number of turns cooperating to define an interior threaded surface of a predetermined diameter sized for threadedly receiving a coil bolt, anchor means attached to said wire coil for firmly anchoring said coil in the formed concrete product, a plug filling said coil and engaging said interior threaded surface, said plug including a hollow, substantially cylindrical, elastomeric body defining a central cavity and an opening thereto at one end of said body, said body closed at the other end thereof, and said body having an outer surface defining threads for engaging said interior threaded surface of said coil upon predetermined radial compression and axial expansion from the substantially unstressed condition of said body, the exterior diameter of said plug in said unstressed condition being greater than said predetermined diameter of said interior threaded surface, and a stem in said cavity attached to said body internally at said closed end thereof and extending out of said cavity through said opening a distance sufficient for use of said stem as a handle for applying a pulling force internally of said plug to said closed end thereof, and support means having a first portion extending into said cavity through said opening and a second portion for attachment to a mold wall, such that said coil insert assembly may be supported in said mold as said concrete product is formed, said support means may be removed from said cavity as the mold wall is removed from said concrete product, and said plug may thereafter be removed from said coil by applying a pulling force to said stem.

Claim 7

A coil insert assembly for use in a concrete product to provide a means for receiving a coil bolt, said coil insert assembly adapted to be supported by a mold wall in a mold as the concrete product is poured, comprising: a cylindrical wire coil of a predetermined number of turns cooperating to define an interior threaded surface of a predetermined diameter sized for threadedly receiving a coil bolt, anchor means attached to said wire coil for firmly anchoring said coil in the formed concrete product, a plug filling said coil and engaging said interior threaded surface, said plug including a hollow, substantially cylindrical, elastomeric body defining a central cavity and an opening thereto at one end of said body, said body closed at the other end thereof, and said body having an outer surface defining threads for engaging said interior threaded surface of said coil upon predetermined radial compression and axial expansion from the substantially unstressed condition of said body, the exterior diameter of said plug in said unstressed condition being greater than said predetermined diameter of said interior threaded surface, and a stem in said cavity attached to said body internally at said closed end thereof and extending out of said cavity through said opening a distance sufficient for use of said stem as a handle for applying a pulling force internally of said plug to said closed end thereof, and support means having a first portion extending into said cavity through said opening and a second portion for attachment to a mold wall, such that said coil insert assembly may be supported in said mold as said concrete product is formed, said support means may be removed from said cavity as the mold wall is removed from said concrete product, and said plug may thereafter be removed from said coil by applying a pulling force to said stem.

Claim 8

The coil insert assembly of claim 5 in which said first portion of said support means is sized effectively to seal said opening such that concrete will not flow into said cavity as said product is poured.

Claim 9

The coil insert assembly of claim 5 in which said support means defines an opening for receiving said stem as said first portion of said support means is inserted into said cavity defined by said elastomeric body.

Claim 10

The coil insert assembly of claim 5 in which said plug is substantially longer than said coil and in which said first portion of said support means extends beyond said cylindrical wire coil such that said elastomeric body is not collapsed by the poured concrete which surrounds said body.

Claim 11

The coil insert assembly of claim 5 further comprising a radially extending lug on said outer surface of said elastomeric body, said lug being spaced a predetermined distance from the end of said body such that upon engagement of said lug at the end of the wire coil, said coil will be positioned appropriately in said finished concrete product.

Claim 12

The coil insert assembly of claim 5 in which said outer surface of said elastomeric body is threaded only adjacent the ends of said body such that the intervening outer surface of said elastomeric body will not bind said plug.

Claim 13

A plug assembly, for temporary use with a concrete product insert including a coil defining an interior threaded surface, comprising: (a) a plug including a hollow cylindrical, elastomeric body defining a cavity open at one end of said body and closed at the other end thereof, said body having an outer surface proportioned and threaded for firm matching engagement with said threaded coil interior surface upon predetermined radial compression and axial expansion from the substantially unstressed condition of said elastomeric body, and a stem in said cavity, attached to said body internally at said closed end thereof and extending out of said cavity through said open end thereof a distance sufficient to provide for use of said stem as a handle for applying a pulling force internally of said plug to said closed end thereof, and (b) cavity closure means positioned at the open end of said cavity in said body and surrounding said stem such that said cavity is not filled with concrete as the concrete product is poured.

Claim 14

A plug assembly, for temporary use with a concrete product insert including a coil defining an interior threaded surface, comprising: (a) a plug including a hollow cylindrical, elastomeric body defining a cavity open at one end of said body and closed at the other end thereof, said body having an outer surface proportioned and threaded for firm matching engagement with said threaded coil interior surface upon predetermined radial compression and axial expansion from the substantially unstressed condition of said elastomeric body, and a stem in said cavity, attached to said body internally at said closed end thereof and extending out of said cavity through said open end thereof a distance sufficient to provide for use of said stem as a handle for applying a pulling force internally of said plug to said closed end thereof, and (b) cavity closure means positioned at the open end of said cavity in said body and surrounding said stem such that said cavity is not filled with concrete as the concrete product is poured.

Claim 15

The plug assembly of claim 11 in which said cavity closure means comprises a disc having a central opening for surrounding said stem, the diameter of said central opening being less than the unstressed diameter of said stem such that said closure means firmly engages said stem and is held thereby at the open end of said cavity.