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US4081460A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the vapor phase oxidation of benzene to maleic anhydrides

Assignee: Scientific Design LLC
•
Filing: 1975-12-12
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Granted: 1978-03-28
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Expires: 1995-12-12
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Abstract

Abstract Molybdenum - vanadium - oxygen oxidation catalyst for producing maleic anhydride from benzene is regenerated and stabilized in situ by the addition of up to 0.0012 gram mole of phosphorus per gram mole of vanadium in the vanadium - molybdenum - oxygen catalyst.

Inventors

  • 👤 Ralph O. Kerr
  • 👤 Gabe W. Strybos, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:54
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16; C07C51/31; C07C51/313

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 216 words
In a process for the vapor phase oxidation of benzene to maleic anhydride wherein a stream consisting essentially of said benzene, at about 1.1 to 1.6 mol % of benzene based on the total gaseous stream and a flow rate of 50 to 200 grams of benzene per hour and oxygen, is contacted at a temperature in the range of 340°-500° C with a fixed bed vanadium -- molybdenum -- oxygen catalyst, having an atomic ratio of molybdenum to vanadium in the range of 0.05 to 0.95:1 and containing less than 25 percent by weight of other components based on the total weight of molybdenum and vanadium, there being an exotherm of reaction in said catalyst bed and wherein said catalyst gradually decreases in activity, the improvement comprising adding to said stream a volatilizable compound of a phosphorus halide or an organo-phosphorus compound selected from the group consisting of ##STR2## wherein R is phenyl or an alkyl radical of one to 6 carbon atoms and X is H or R, to contact said catalyst in an amount to deactivate only the portion of said catalyst bed containing the exotherm of reaction which was present in said catalyst bed prior to the addition of said phosphorus compound, thereby moving said exotherm down stream into said catalyst bed.
Claim 2
Dependent Claim 216 words
In a process for the vapor phase oxidation of benzene to maleic anhydride wherein a stream consisting essentially of said benzene, at about 1.1 to 1.6 mol % of benzene based on the total gaseous stream and a flow rate of 50 to 200 grams of benzene per hour and oxygen, is contacted at a temperature in the range of 340°-500° C with a fixed bed vanadium -- molybdenum -- oxygen catalyst, having an atomic ratio of molybdenum to vanadium in the range of 0.05 to 0.95:1 and containing less than 25 percent by weight of other components based on the total weight of molybdenum and vanadium, there being an exotherm of reaction in said catalyst bed and wherein said catalyst gradually decreases in activity, the improvement comprising adding to said stream a volatilizable compound of a phosphorus halide or an organo-phosphorus compound selected from the group consisting of ##STR2## wherein R is phenyl or an alkyl radical of one to 6 carbon atoms and X is H or R, to contact said catalyst in an amount to deactivate only the portion of said catalyst bed containing the exotherm of reaction which was present in said catalyst bed prior to the addition of said phosphorus compound, thereby moving said exotherm down stream into said catalyst bed.
Claim 3
Dependent Claim 19 words
The process according to claim 1 wherein said phosphorus compound has a volatilization temperature of 250° C or less.
Claim 4
Dependent Claim 13 words
The process according to claim 1 wherein said compound is a phosphorus halide.
Claim 5
Dependent Claim 13 words
The process according to claim 1 wherein said compound is an organo-phosphorus compound.
Claim 6
Dependent Claim 33 words
The process according to claim 1 wherein up to 0.0012 gram mole of phosphorus compound per gram mole of vanadium in the vanadium -- molybdenum -- oxygen catalyst is added to the catalyst.
Claim 7
Dependent Claim 23 words
The process according to claim 5 wherein from 0.00004 to 0.0008 gram mole of phosphorus compound per gram mole of vanadium is added.
Claim 8
Dependent Claim 27 words
The process according to claim 1 wherein said phosphorus compound is added to said catalyst during the vapor phase oxidation of benzene to produce maleic acid anhydride.
Claim 9
Dependent Claim 34 words
The process according to claim 1 wherein the phosphorus compound is a phosphorus halide of the structure PX n ' wherein X' is Cl, Br, I or F and n is 3 to 5.
Claim 10
Dependent Claim 16 words
The process according to claim 1 wherein said catalyst contains 0.0003 to 0.12 atom of phosphorus.
Claim 11
Dependent Claim 19 words
The process according to claim 1 wherein benzene or oxygen are discontinued from said feed during phosphorus compound addition.
Claim 12
Dependent Claim 10 words
The process according to claim 10 wherein benzene is discontinued.
Claim 13
Dependent Claim 10 words
The process according to claim 10 wherein oxygen is discontinued.
Claim 14
Dependent Claim 20 words
The process according to claim 1 wherein benzene and oxygen are discontinued from said feed during the phosphorus compound addition.

References Cited (Backward Citations)

US2294130A Cited
US2967185A Cited
US3296282A Cited
US3849448A Cited
GB1291354A Cited
US3838067A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-03-27 1981-09-26 1982-03-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-03-27 1985-09-26 1986-03-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-03-27 1989-09-26 1990-03-28 $7700.00 Window Closed / Lapsed

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