Chemical conversion apparatus and method

Claim 2

In an apparatus for carrying out chemical conversion of a feedstock which includes a chemical reaction zone wherein said feedstock is contacted with solid particles capable of promoting said chemical conversion at chemical conversion conditions to form at least one chemical conversion product and a mixture of solid particles and vapor, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns; and at lease one separation means in fluid communication with said reaction zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with both said reaction zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: arresting means located in spaced relation to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said solid particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles.

Claim 3

The apparatus of claim 1 wherein said arresting means comprises a plurality of vanes attached to said cylindrical surface and which extend inwardly toward the central axis of said chamber.

Claim 4

The apparatus of claim 2 wherein said vanes which are mutually adjacent form a channel into which flows at least a portion of said solid particles preferentially moving toward said cylindrical surface.

Claim 5

The apparatus of claim 3 wherein said vanes are attached to said cylindrical surface and are positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 6

The apparatus of claim 4 wherein each of said vanes is inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 7

The apparatus of claim 5 wherein each of said vanes extend a substantially equal distance into said chamber so that the end of said vanes away from said cylindrical surface is at a substantially equal distance from said central axis of said chamber and each of said vanes is inclined at a substantially uniform angle relative to said central axis of said chamber.

Claim 8

The apparatus of claim 1 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 9

The apparatus of claim 2 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 10

The apparatus of claim 4 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 11

The apparatus of claim 6 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 12

The apparatus of claim 1 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 13

The apparatus of claim 2 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 14

The apparatus of claim 4 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 15

The apparatus of claim 6 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 16

The apparatus of claim 1 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 17

The apparatus of claim 2 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 18

The apparatus of claim 4 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 19

The apparatus of claim 6 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 20

The apparatus of claim 1 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 21

The apparatus of claim 2 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 22

The apparatus of claim 4 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 23

The apparatus of claim 6 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 24

The apparatus of claim 19 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 25

The apparatus of claim 20 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 26

The apparatus of claim 21 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 27

The apparatus of claim 22 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 28

In an apparatus for carrying out chemical conversion of a feedstock which includes a chemical reaction zone wherein said feedstock is contacted with solid particles capable of promoting said chemical conversion at chemical conversion conditions to form at least one chemical conversion product and a mixture of solid particles and vapor, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns; and at least one separation means in fluid communication with said reaction zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with both sad reaction zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one flow reversal means as a component of said inlet means to substantially reverse the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber, thereby inhibiting the attrition of said solid particles.

Claim 29

In an apparatus for carrying out chemical conversion of a feedstock which includes a chemical reaction zone wherein said feedstock is contacted with solid particles capable of promoting said chemical conversion at chemical conversion conditions to form at least one chemical conversion product and a mixture of solid particles and vapor, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns; and at least one separation means in fluid communication with said reaction zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with both sad reaction zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one flow reversal means as a component of said inlet means to substantially reverse the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber, thereby inhibiting the attrition of said solid particles.

Claim 30

The apparatus of claim 27 wherein said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means for transporting said solid particles separated in said flow reversal means from said separation means.

Claim 31

The apparatus of claim 28 wherein said particle withdrawal means is fluid communication with said particle outlet means.

Claim 32

In an apparatus for carrying out chemical conversion of a feedstock which includes a chemical reaction zone wherein said feedstock is contacted with solid particles capable of promoting said chemical conversion at chemical conversion conditions to form at least one chemical conversion product and a mixture of solid particles and vapor, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns; and at least one separation means in fluid communication with said reaction zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with both said reaction zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 33

In an apparatus for carrying out chemical conversion of a feedstock which includes a chemical reaction zone wherein said feedstock is contacted with solid particles capable of promoting said chemical conversion at chemical conversion conditions to form at least one chemical conversion product and a mixture of solid particles and vapor, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns; and at least one separation means in fluid communication with said reaction zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with both said reaction zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 34

The apparatus of claim 30 wherein said plate means is attached to said cylindrical surface and said transport means is in fluid communication with said particle outlet means.

Claim 35

The apparatus of claim 30 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said plate means to change the radial component of the velocity of said mixture of solid particles and vapor flowing past said velocity altering means.

Claim 36

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface, a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: arresting means located in spaced relation to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles.

Claim 37

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface, a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: arresting means located in spaced relation to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles.

Claim 38

The apparatus of claim 33 wherein said arresting means comprises a plurality of vanes attached to said cylindrical surface and which extend inwardly toward the central axis of said chamber.

Claim 39

The apparatus of claim 34 wherein said vanes which are mutually adjacent form a channel into which flows at least a portion of said solid particles preferentially moving toward said cylindrical surface.

Claim 40

The apparatus of claim 35 wherein said vanes are attached to said cylindrical surface and are positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 41

The apparatus of claim 36 wherein each of said vanes is inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 42

The apparatus of claim 37 wherein each of said vanes extends a substantially equal distance into said chamber so that the end of each of said vanes away from said cylindrical surface is at a substantially equal distance from said central axis of said chamber and each of said vanes is inclined at a substantially uniform angle relative to said central axis of said chamber.

Claim 43

The apparatus of claim 33 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 44

The apparatus of claim 34 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 45

The apparatus of claim 36 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 46

The apparatus of claim 33 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 47

The apparatus of claim 34 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 48

The apparatus of claim 36 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 49

The apparatus of claim 33 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 50

The apparatus of claim 34 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 51

The apparatus of claim 36 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 52

The apparatus of claim 33 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 53

The apparatus of claim 34 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 54

The apparatus of claim 36 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 55

The apparatus of claim 48 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 56

The apparatus of claim 49 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 57

The apparatus of claim 50 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 58

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one flow reversal means as a component of said inlet means to substantially reverse the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber, thereby inhibiting the attrition of said solid particles.

Claim 59

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one flow reversal means as a component of said inlet means to substantially reverse the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber, thereby inhibiting the attrition of said solid particles.

Claim 60

The apparatus of claim 54 wherein said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means for transporting said solid particles separated in said flow reversal means from said separation means.

Claim 61

The apparatus of claim 55 wherein said particle withdrawal means is in fluid communication with said particle outlet means.

Claim 62

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 63

In an apparatus for restoring the catalytic activity of solid particles which have previously been used to promote chemical conversion and have deactivating carbonaceous deposit material thereon, the major portion by weight of said solid particles having diameters in the range from about 10 to about 500 microns which includes a regeneration zone wherein said deposit-containing solid particles are contacted with oxygen-containing vapor at conditions to combust at least a portion of said deposit material and form a mixture of solid particles and vapor, and at least one separation means in fluid communication with said regeneration zone wherein said mixture is at least partially separated, said separation means comprising a chamber defined by an interior cylindrical surface; an inlet means to said chamber in fluid communication with both said regeneration zone and said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises: at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 64

The apparatus of claim 57 wherein said plate means is attached to said cylindrical surface and said transport means is in fluid communication with said particle outlet means.

Claim 65

The apparatus of claim 57 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said plate means to change the radial component of the velocity of said mixture of solid particles and vapor flowing past said velocity altering means.

Claim 66

In an apparatus for at least partially separating a mixture of solid particles and vapor including a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises a plurality of vanes attached to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said solid particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles, said vanes being positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 67

In an apparatus for at least partially separating a mixture of solid particles and vapor including a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises a plurality of vanes attached to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said solid particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles, said vanes being positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 68

The apparatus of claim 60 wherein each of said vanes extends a substantially equal distance into said chamber so that the end of each of said vanes away from said cylindrical surface is at a substantially equal distance from said central axis of such chamber.

Claim 69

The apparatus of claim 60 wherein each of said vanes is inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 70

The apparatus of claim 61 wherein each of said vanes is inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 71

The apparatus of claim 60 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 72

The apparatus of claim 63 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 73

The apparatus of claim 60 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 74

The apparatus of claim 63 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 75

The apparatus of claim 60 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 76

The apparatus of claim 63 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 77

The apparatus of claim 60 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 78

The apparatus of claim 63 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 79

The apparatus of claim 70 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 80

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 60.

Claim 81

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 63.

Claim 82

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 64.

Claim 83

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 66.

Claim 84

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 68.

Claim 85

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 70.

Claim 86

In an apparatus for at least partially separating a mixture of solid particles and vapor including a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises a plurality of vanes attached to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said solid particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles, each of said vanes being inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 87

In an apparatus for at least partially separating a mixture of solid particles and vapor including a chamber defined by an interior cylindrical surface; an inlet means in fluid communication with said chamber to allow entry of said mixture to said chamber, said inlet means being situated so that the movement of said mixture in said chamber causes solid particles to preferentially move toward said cylindrical surface; a fluid outlet means in fluid communication with said chamber to allow at least a portion of said vapor component of said mixture to exit from said chamber; and a particle outlet means in fluid communication with said chamber to allow at least a portion of said solid particles to exit from said chamber; the improvement which comprises a plurality of vanes attached to said interior cylindrical surface to slow the velocity of at least a portion of said solid particles as said solid particles preferentially move toward said cylindrical surface, thereby inhibiting the attrition of said solid particles, each of said vanes being inclined at an angle relative to said central axis of said chamber to reduce the resistance to flow of said solid particles and vapor in said chamber caused by said vanes.

Claim 88

The apparatus of claim 79 wherein each of said vanes is inclined at a substantially uniform angle relative to said central axis.

Claim 89

The apparatus of claim 79 wherein said vanes are positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 90

The apparatus of claim 80 wherein said vanes are positioned so that each said vane overlaps at least one adjacent vane when viewed from the central axis of said chamber.

Claim 91

The apparatus of claim 79 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 92

The apparatus of claim 82 wherein said inlet means includes at least one flow reversal means to substantially change the direction of flow of said mixture prior to said mixture entering said chamber to thereby cause at least a portion of said solid particles to be separated from said mixture prior to said mixture entering said chamber and said apparatus further comprising at least one particle withdrawal means in fluid communication with said flow reversal means from transporting said solid particles separated in said flow reversal means from said separation means.

Claim 93

The apparatus of claim 79 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 94

The apparatus of claim 82 wherein said inlet means includes at least one flow directing means located in spaced relation to said interior cylindrical surface acting to direct the flow of said mixture in said chamber so that at least a portion of said solid particles move preferentially toward said cylindrical surface.

Claim 95

The apparatus of claim 79 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 96

The apparatus of claim 82 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said particle outlet means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 97

The apparatus of claim 79 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 98

The apparatus of claim 82 wherein said separation means further comprises at least one velocity altering means located in spaced relation to said interior cylindrical surface downstream from said inlet means to change the radial component of the velocity of the mixture of solid particles and vapor flowing past said velocity altering means.

Claim 99

The apparatus of claim 89 wherein said separation means further comprises at least one plate means located in spaced relation to said interior cylindrical surface between said inlet means and said velocity altering means for collecting at least a portion of said solid particles separated from said mixture in said separation means upstream from said plate means and transport means in fluid communication with said plate means for transporting at least a portion of said solid particles collected by said plate means from said separation means.

Claim 100

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 79.

Claim 101

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 82.

Claim 102

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 83.

Claim 103

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 85.

Claim 104

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 87.

Claim 105

In a method for at least partially separating a mixture of solid particles and vapor into separate solid (1) particles and (2) vapor, the improvement which comprises causing said mixture to flow into the apparatus of claim 89.