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US4080213A Expired / Lapsed US ⏱️ 0.0 years remaining

Sand mold composition for metal casting

Assignee: Hayashibara Seibutsu Kagaku Kenkyujo KK
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Filing: 1976-04-06
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Granted: 1978-03-21
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Expires: 1996-04-06
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Abstract

Abstract A sand mold composition for the metal casting comprising a molding sand and pullulan as a binder therefor. As compared with prior art, the present composition has following advantages: in the molding step, no gas, dust, noise, or vibration is generated; in the pouring and sand stripping steps, neither noxious gas nor offensive odor is emitted; although the mold has a sufficiently high strength at room temperature for the convenient handling, it is readily broken down after the casting and so renders the knock-out and sand stripping very easy; and the recovered sand can be reused as such, practically without any after-treatment. The molding cycle is comparable to that of conventional oil sand or carbon dioxide-bonded mold.

Inventors

  • 👤 Atsuo Mori
  • 👤 Kozo Tsuji
  • 👤 Kiyohiko Nakae

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:41
CPC Classifications
B; B22; B22C; B22C1/00; B22C1/16; B22C1/20; B22C1/22; B22C1/2293

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 51 words
A sand mold composition for the metal casting comprising a molding sand and pullulan having a molecular weight of 5000 to 2,000,000 as a binder therefor, said pullulan being present in a quantity of 0.1 to 15 parts by weight of pullulan for every 100 parts by weight of molding sand.
Claim 2
Dependent Claim 51 words
A sand mold composition for the metal casting comprising a molding sand and pullulan having a molecular weight of 5000 to 2,000,000 as a binder therefor, said pullulan being present in a quantity of 0.1 to 15 parts by weight of pullulan for every 100 parts by weight of molding sand.
Claim 3
Dependent Claim 13 words
A composition according to claim 1, wherein the molding sand is silica sand.
Claim 4
Dependent Claim 22 words
A composition according to claim 1, wherein moisture content of the composition is 0.5 to 15% by weight based on dry composition.
Claim 5
Dependent Claim 13 words
A composition according to claim 1, wherein clay is incorporated in the composition.
Claim 6
Dependent Claim 11 words
A composition according to claim 4, wherein the clay is bentonite.
Claim 7
Dependent Claim 34 words
A composition according to claim 1, wherein at least one of the ethylene glycol, propylene glycol, glycerol, starch, sodium alginate, carboxymethylcellulose, methylcellulose, hydroxyethylcellulose, acacia, and derivatives thereof is added as a plasticizer for pullulan.
Claim 8
Dependent Claim 23 words
A composition according to claim 1, wherein an etherified, esterififed, oxidized, or aminated pullulan is used jointly with or in place of pullulan.
Claim 9
Dependent Claim 18 words
A composition according to claim 1, wherein kerosene, gas oil, or silicon oil is added to the composition.
Claim 10
Dependent Claim 51 words
A sand mold for the metal casting preapred from a molding sand and pullulan having a molecular weight of 5,000 to 2,000,000 as a binder therefor, said pullulan being present in a quantity of 0.1 to 15 parts by weight of pullulan for every 100 parts by weight of molding sand.
Claim 11
Dependent Claim 51 words
A sand mold for the metal casting preapred from a molding sand and pullulan having a molecular weight of 5,000 to 2,000,000 as a binder therefor, said pullulan being present in a quantity of 0.1 to 15 parts by weight of pullulan for every 100 parts by weight of molding sand.

References Cited (Backward Citations)

US2977236A Cited
US3179523A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-03-20 1981-09-19 1982-03-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-03-20 1985-09-19 1986-03-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-03-20 1989-09-19 1990-03-21 $7700.00 Window Closed / Lapsed

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