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US4079175A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the polymerization or copolymerization of α-olefin

Assignee: Tosoh Finechem Corp
•
Filing: 1976-08-30
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Granted: 1978-03-14
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Expires: 1996-08-30
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Abstract

Abstract A method for the polymerization or copolymerization of α-olefin wherein α-olefin is polymerized or copolymerized in the presence of a catalyst essentially comprising a reformed titanium trichloride and an organoaluminum compound. The reformed titanium trichloride is prepared by simultaneously pulverizing an organoaluminum compound and a crystalline titanium trichloride compound, the latter comprising titanium trichloride and aluminum trichloride, treating the pulverized mixture with a solvent selected from aromatic hydrocarbons, aromatic hydrocarbon halides and organic ethers, separating the treated material from the solvent, and heating the separated material.

Inventors

  • 👤 Shoichi Tokunaga
  • 👤 Atsumi Kato
  • 👤 Teruhiro Setoguchi
  • 👤 Shoji Mizuno

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 22:11
CPC Classifications
C; C08; C08F; C08F10/00; Y; Y10; Y10S; Y10S526/00; Y10S526/906

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 171 words
A method which comprises polymerizing or copolymerizing α-olefins in the presence of a catalyst system comprising the following components A and B: component A: reformed titanium trichloride prepared by co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound consisting essentially of titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with at least one solvent selected from the group consisting of aromatic hydrocarbons, aromatic hydrocarbon halides and organic ethers, separating the treated material from the solvent, and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5 hours; component B: an organoaluminum compound.
Claim 2
Independent Claim 171 words
A method which comprises polymerizing or copolymerizing α-olefins in the presence of a catalyst system comprising the following components A and B: component A: reformed titanium trichloride prepared by co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound consisting essentially of titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with at least one solvent selected from the group consisting of aromatic hydrocarbons, aromatic hydrocarbon halides and organic ethers, separating the treated material from the solvent, and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5 hours; component B: an organoaluminum compound.
Claim 3
Dependent Claim 29 words
The method as defined in claim 1, employing a crystalline titanium trichloride compound which is obtained by reducing titanium tetrachloride with metal aluminum in the presence of aluminum trichloride.
Claim 4
Dependent Claim 39 words
The method as defined in claim 1, employing a solid solution titanium trichloride compound which is obtained by reducing titanium tetrachloride with hydrogen to obtain titanium trichloride, admixing the titanium trichloride with aluminum trichloride, and pulverizing the resultant mixture.
Claim 5
Dependent Claim 58 words
The method as defined in claim 1, wherein said organoaluminum compound used in preparing component A is at least one member selected from the group consisting of triethyl aluminum, tri-n-propyl aluminum, tri-n-butyl aluminum, triisobutyl aluminum, tri-2-methyl-pentyl aluminum, tri-n-octyl aluminum, diethyl aluminum chloride, diisobutyl aluminum chloride, methyl aluminum sesquichloride, ethyl aluminum sesquichloride, isobutyl aluminum dichloride and ethyl aluminum dichloride.
Claim 6
Dependent Claim 23 words
The method as defined in claim 1, wherein the aromatic nucleus of said aromatic hydrocarbons is unsubstituted or substituted by a hydrocarbon radical.
Claim 7
Dependent Claim 32 words
The method as defined in claim 1, wherein said aromatic hydrocarbon is at least one member selected from the group consisting of benzene, toluene, xylene, ethylbenzene, propylbenzene, butylbenzene, pentylbenzene, ethyltoluene and butyltoluene.
Claim 8
Dependent Claim 18 words
The method as defined in claim 1, wherein said aromatic hydrocarbon halides contain more than one halogen atom.
Claim 9
Dependent Claim 32 words
The method as defined in claim 1, wherein said aromatic hydrocarbon halide is at least one member selected from the group consisting of chlorobenzene, dichlorobenzene, bromobenzene, dibromobenzene, fluorobenzene, chlorotoluene, bromotoluene and fluorotoluene.
Claim 10
Dependent Claim 60 words
The method as defined in claim 1, wherein said organic ether contains 4 to 12 carbon atoms. 10. The method as defined in claim 1, wherein said organic ether is at least one member selected from the group consisting of ethylether, propylether, butylether, n-amylether, isoamylether, hexylether, ethylpropyl ether, ethyl isobutylether, ethylisopropylether, ethylisoamylether, ethylphenylether, ethylpropargyether, phenylether, ethyleneglycolmonomethylether, ethyleneglycoldimethylether, diethyleneglycoldiethylether, ethyleneglycolmonoethylether and
Claim 11
Dependent Claim 20 words
ethyleneglycoldiethylether. 11. The method as defined in claim 1, wherein said heating treatment for obtaining said reformed titanium trichloride is
Claim 12
Dependent Claim 53 words
carried out at a pressure between 1 and 760 mmHg. 12. The method as defined in claim 1, wherein said organoaluminum compound used as said component B is at least one member selected from the group consisting of triethyl aluminum, diethyl aluminum chloride, ethyl aluminum dichloride, ethyl aluminum sesquichloride, triisobutyl aluminum and diisobutyl
Claim 13
Dependent Claim 153 words
aluminum chloride. 13. A method for manufacturing a component of a catalyst for the polymerization of α-olefins which comprises co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound comprising titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with at least one solvent selected from the group consisting of aromatic hydrocarbons and aromatic hydrocarbon halides, separating the treated material from the solvent and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5 hours to
Claim 14
Dependent Claim 153 words
aluminum chloride. 13. A method for manufacturing a component of a catalyst for the polymerization of α-olefins which comprises co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound comprising titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with at least one solvent selected from the group consisting of aromatic hydrocarbons and aromatic hydrocarbon halides, separating the treated material from the solvent and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5 hours to
Claim 15
Dependent Claim 142 words
obtain a reformed titanium trichloride. 14. A method for manufacturing a component of a catalyst for the polymerization of α-olefins which comprises co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound comprising titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with an organic ether solvent, separating the treated material from the solvent and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5
Claim 16
Dependent Claim 142 words
obtain a reformed titanium trichloride. 14. A method for manufacturing a component of a catalyst for the polymerization of α-olefins which comprises co-pulverizing a mixture consisting of (1) an organoaluminum compound of the formula AlRnX 3-n , wherein R represents a hydrocarbon radical of 1 - 8 carbon atoms, n is equal to or less than three but greater than zero, and X represents halogen, and (2) a crystalline or solid solution titanium trichloride compound comprising titanium trichloride and aluminum trichloride, the weight ratio of the organoaluminum compound to the crystalline or solid solution titanium trichloride compound being from 0.1 : 100 to 25 : 100, treating the resultant co-pulverized mixture with an organic ether solvent, separating the treated material from the solvent and heating the separated material at a temperature of from 50° to 200° C for from 0.5 to 5
Claim 17
Dependent Claim 47 words
hours to obtain a reformed titanium trichloride. 15. The method as defined in claim 1, wherein the treatment of the co-pulverized mixture with the solvent is carried out by treating the co-pulverized mixture with a solvent system consisting of at least one solvent selected from the group
Claim 18
Dependent Claim 53 words
consisting of aromatic hydrocarbons and aromatic hydrocarbon halides. 16. The method as defined in claim 13, wherein the treatment of the co-pulverized mixture with the solvent is carried out by treating the co-pulverized mixture with a solvent system consisting of at least one solvent selected from the group consisting of aromatic hydrocarbons and
Claim 19
Dependent Claim 37 words
aromatic hydrocarbon halides. 17. The method as defined in claim 14, wherein the treatment of the co-pulverized mixture with the solvent is carried out by treating the co-pulverized mixture with a solvent consisting of an organic ether.

References Cited (Backward Citations)

US3034992A Cited
US3164577A Cited
GB981375A Cited
US3461083A Cited
US3639375A Cited
US3701763A Cited
US3850899A Cited
US3897407A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-03-13 1981-09-12 1982-03-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-03-13 1985-09-12 1986-03-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-03-13 1989-09-12 1990-03-14 $7700.00 Window Closed / Lapsed

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