Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
204 words
A construction panel comprising a core of foamed polyurethane having a density of at least 4 pounds per cubic foot embodied between first and second major face members made of polyester resin reinforced with glass fibers in multidirectional orientation, pultrusion angle members encapsulated within said panel, said pultrusion angle members comprising side walls of said panel, said side walls having a portion extending beyond the plane of one of said major faces, said extending portion having a plurality of holes therethrough to facilitate connecting said panels to each other, and at least one elongated pultrusion reinforcing member disposed within said panel between said major face members and bonded to said major face members, said pultrusion reinforcing member being U-shaped in cross section to define a channel between the side walls of the reinforcing member, said pultrusion angle members and said pultrusion reinforcing member being prestressed and made of polyester resin reinforced with continuous strands of glass fibers in unidirectional orientation, said glass fibers used to reinforce said major face members having portions extending from the inner surface of said major face members into the interior of said panel whereby a mechanical and chemical bond is formed between said core and said major face members.
Claim 2
Dependent Claim
204 words
A construction panel comprising a core of foamed polyurethane having a density of at least 4 pounds per cubic foot embodied between first and second major face members made of polyester resin reinforced with glass fibers in multidirectional orientation, pultrusion angle members encapsulated within said panel, said pultrusion angle members comprising side walls of said panel, said side walls having a portion extending beyond the plane of one of said major faces, said extending portion having a plurality of holes therethrough to facilitate connecting said panels to each other, and at least one elongated pultrusion reinforcing member disposed within said panel between said major face members and bonded to said major face members, said pultrusion reinforcing member being U-shaped in cross section to define a channel between the side walls of the reinforcing member, said pultrusion angle members and said pultrusion reinforcing member being prestressed and made of polyester resin reinforced with continuous strands of glass fibers in unidirectional orientation, said glass fibers used to reinforce said major face members having portions extending from the inner surface of said major face members into the interior of said panel whereby a mechanical and chemical bond is formed between said core and said major face members.
Claim 3
Dependent Claim
62 words
A construction panel comprising a core of foamed polymeric material embodied between first and second major face members made of resin reinforced with glass fibers, and prestressed pultrusion angle members encapsulted within said panel, said pultrusion angle members made of resin reinforced with continuous strands of glass fibers in unidirectional orientation and said pultrusion angle members forming side walls of said panels.
Claim 4
Dependent Claim
62 words
A construction panel comprising a core of foamed polymeric material embodied between first and second major face members made of resin reinforced with glass fibers, and prestressed pultrusion angle members encapsulted within said panel, said pultrusion angle members made of resin reinforced with continuous strands of glass fibers in unidirectional orientation and said pultrusion angle members forming side walls of said panels.
Claim 5
Dependent Claim
59 words
A construction panel according to claim 2 further comprising an elongated pultrusion reinforcing member disposed within said panel between said major face members and bonded to said major face members, said pultrusion reinforcing member is U-shaped in cross section to define a channel between the side walls of the reinforcing member, said channel being free to said polymeric material.
Claim 6
Dependent Claim
113 words
A construction panel according to claim 2 further comprising two elongated pultrusion reinforcing members disposed within said panel between said major face members and bonded to said major face members, each pultrusion reinforcing member being U-shaped in cross-section to define channel, said U-shaped pultrusion reinforcing members being disposed to intersect each other, the side wall portions of one of said U-shaped reinforcing members being eliminated at the area of intersection with said other U-shaped reinforcing member to provide intersecting channels free of said polymeric material, one of said pultrusion reinforcing members extending across the length of said panel, and the other of said pultrusion reinforcing members extending across the width of said panel.
Claim 7
Dependent Claim
17 words
A construction panel according to claim 2 wherein said pultrusion angle members are L-shaped in cross section.
Claim 8
Dependent Claim
17 words
a construction panel according to claim 2 wherein said pultrusion angle members are F-shaped in cross section.
Claim 9
Dependent Claim
25 words
A construction panel according to claim 2 wherein said glass fibers used to reinforce the resin forming said major face members are in multidirectional orientation.
Claim 10
Dependent Claim
54 words
A construction panel according to claim 7 wherein a portion of said reinforcing glass fibers in multidirectional orientation extend from the inner surface of said major face members into the interior of said panel whereby a mechanical and chemical bond is formed between said core of foamed polymeric material and said major face members.
Claim 11
Dependent Claim
21 words
A construction panel according to claim 2 wherein said resin used to make said pultrusion angle members is a polyester resin.
Claim 12
Dependent Claim
15 words
A construction panel according to claim 2 wherein said foamed polymeric material is foamed polyurethane.
Claim 13
Dependent Claim
22 words
A construction panel according to claim 10 wherein said foamed polyurethane has a density of at least 4 pounds per cubic foot.
Claim 14
Dependent Claim
41 words
A construction panel according to claim 2 wherein said side walls have a portion extending beyond the plane of one of said major face members, said portion including a plurality of holes adapted to receive fasterners for securing the panels together.
Claim 15
Dependent Claim
15 words
A building having its floors, walls and roof formed from panels according to claim 2.