Interconnection pin for multilayer printed circuit boards

Claim 2

A connector for electrically interconnecting multiple conductive layers in a circuit board having at least one aperture therein with electrically conductive material about its periphery including first and second means for receiving electrically conductive elements, unitary compliant means, intermediate said first and second means and gradually increasing in cross-sectional thickness from a first end point to a midpoint and thereafter gradually decreasing in cross-sectional thickness from said midpoint to a second end point, for producing a nearly uniform radial pressure on said electrically conductive material on the periphery of said aperture upon the insertion of said connector into said aperture, means, integral with and abruptly increasing the cross-sectional thickness of an intermediate region along the length of said unitary compliant means at a plurality of discrete radial points, for engaging said conductive material about said aperture periphery at said plurality of discrete radial points, means, integral with said unitary compliant means, for segmenting said compliant means into a plurality of semiseparate segments, each of said segments engageable with a separate circuit board in an axially assigned stack of such boards, and said engaging means on each of said segments are radially offset from one another.

Claim 3

The connector in accordance with claim 1 wherein each of said first and second means includes an elongated member having a generally rectangular cross section, and a generally tetrahedron-shaped tip at an end point of said elongated member for facilitating insertion of said connector into said aperture.

Claim 4

The connector in accordance with claim 2 wherein said engaging means, integral with said unitary compliant means, break up any oxides formed on said electrically conductive material on said aperture periphery and displace portions of said conductive material thereby reducing the production of conductive slivers as said connector is inserted into said aperture, permit passage of flux and solder between said compliant means and said electrically conductive material on said aperture periphery, and impede rotation of said connector as a wire-wrapped connection is made with said elongated member.

Claim 5

The connector in accordance with claim 2 wherein said unitary compliant means includes a central section having a diameter slightly larger than a diameter of said aperture and substantially larger than a width dimension of a side face of said elongated member, said central section having a generally cuplike-shaped cross section lying in a plane perpendicular to a plane containing an axis of symmetry of said connector, said cuplike-shaped cross section having a nonuniform thickness between an inner surface and an outer surface, and first and second spaced apart end sections having tapered cross sections coupling said central section to said first and second means.

Claim 6

The connector in accordance with claim 4 wherein said segmenting means includes at least one pair of oppositely directed notches extending from end points of said cuplike-shaped cross section to intermediate points in said unitary compliant means, said notches oriented at a predetermined angle with respect to said axis of symmetry of said connector.

Claim 7

The connector in accordance with claim 4 wherein said cuplike-shaped cross section has a generally polygonal-shaped outer surface.

Claim 8

The connector in accordance with claim 1 wherein said engaging means comprises a ridge having first and second face oriented at an angle between 90 degrees and 150 degrees with respect to one another.

Claim 9

The connector in accordance with claim 1 wherein said engaging means comprises a projection having first, second, and third faces, said first and third faces being spaced apart and generally parallel with one another and said second face is generally perpendicular to said first and third faces.

Claim 10

The connector in accordance with claim 1 wherein said engaging means comprises a projection having a single generally semicircular face.

Claim 11

A connector for electrically interconnecting multiple conductive layers in a circuit board having at least one aperture therein with electrically conductive material about its periphery comprising first and second end portions for receiving electrically conductive elements, a compliant portion intermediate said first and second end portions, said compliant portion having a generally cuplike-shaped cross section lying in a plane perpendicular to a plane containing an axis of symmetry of said connector, said cuplike-shaped cross section having a gradually increasing cross-sectional thickness from a first end point to a midpoint and thereafter having a gradually decreasing cross-sectional thickness from said midpoint to a second end point, said compliant portion further including at least one pair of oppositely directed notches extending from end points of said cuplike-shaped cross section to intermediate points in said compliant portion, said notches oriented at a predetermined angle with respect to said axis of symmetry of said connector and separating said compliant portion into at least two semiseparate segments each of which is engageable with a separate circuit board in an axially aligned stack of such boards, and a plurality of generally parallel pressure ridges on an outer surface of an intermediate region along the length of said compliant portion, said pressure ridges abruptly increasing the cross-sectional thickness of said compliant portion at a plurality of discrete radial points, for engaging said conductive material about said aperture periphery at said plurality of discrete radial points, said pressure ridges being generally parallel with an axis of symmetry of said connector.

Claim 12

A connector for electrically interconnecting multiple conductive layers in a circuit board having at least one aperture therein with electrically conductive material about its periphery comprising first and second end portions for receiving electrically conductive elements, a compliant portion intermediate said first and second end portions, said compliant portion having a generally cuplike-shaped cross section lying in a plane perpendicular to a plane containing an axis of symmetry of said connector, said cuplike-shaped cross section having a gradually increasing cross-sectional thickness from a first end point to a midpoint and thereafter having a gradually decreasing cross-sectional thickness from said midpoint to a second end point, said compliant portion further including at least one pair of oppositely directed notches extending from end points of said cuplike-shaped cross section to intermediate points in said compliant portion, said notches oriented at a predetermined angle with respect to said axis of symmetry of said connector and separating said compliant portion into at least two semiseparate segments each of which is engageable with a separate circuit board in an axially aligned stack of such boards, and a plurality of generally parallel pressure ridges on an outer surface of an intermediate region along the length of said compliant portion, said pressure ridges abruptly increasing the cross-sectional thickness of said compliant portion at a plurality of discrete radial points, for engaging said conductive material about said aperture periphery at said plurality of discrete radial points, said pressure ridges being generally parallel with an axis of symmetry of said connector.

Claim 13

The connector in accordance with claim 10 wherein each of said first and second end portions includes an elongated member having a generally rectangular cross section, and a generally tetrahedron-shaped tip at an end point of said elongated member for facilitating insertion of said connector into said aperture.

Claim 14

The connector in accordance with claim 11 wherein said compliant portion includes a central section having a diameter slightly larger than a diameter of said aperture and substantially larger than a width dimension of a side face of said elongated member, and first and second spaced apart end sections having tapered cross sections coupling said central section to said first and second end portions.

Claim 15

The connector in accordance with claim 10 wherein said pressure ridges on each of said semiseparate segments are radially offset from one another.

Claim 16

The connector in accordance with claim 10 wherein said pressure ridges include projections having first and second faces oriented at an angle between 90° and 150° with respect to one another.

Claim 17

The connector in accordance with claim 10 wherein said pressure ridges include projections having first, second, and third faces, said first and third faces being spaced apart and generally parallel with one another and said second face is generally perpendicular to said first and third faces.

Claim 18

The connector in accordance with claim 10 wherein said pressure ridges include projections having a single generally semicircular face.

Claim 19

The connector in accordance with claim 10 wherein said cuplike-shaped cross section has a generally polygonal-shaped outer surface.