Dispersion strengthened ferritic alloy for use in liquid-metal fast breeder reactors (LMFBRS)

Claim 2

As a powder metallurgy article of manufacture, a structural element of a LMFB reactor comprising a wrought dispersion-strengthened, heat resistant ferritic alloy having a composition consisting essentially of, by weight, about 13% to about 25% chromium, about 0.2% to less than 2% titanium, up to about 2% molybdenum, up to about 2% aluminum, a small but effective amount for improved strength up to about 1.5% yttria and the balance, except for incidental elements and impurities, essentially iron, said wrought ferritic element being characterized substantially throughout by composition uniformity and by a high degree of dispersion uniformity.

Claim 3

An article of manufacture according to claim 1, wherein molybdenum is present in a small but effective amount for improved strength up to less than about 1%.

Claim 4

An article of manufacture according to claim 1, wherein the chromium content is about 13% up to about 20%.

Claim 5

An article of manufacture according to claim 2, wherein the maximum titanium content is about 1.5%.

Claim 6

An article of manufacture according to claim 2, wherein the chromium is about 13% up to less than about 16% and the titanium content is about 0.5% to about 1%.

Claim 7

An article of manufacture according to claim 5, wherein the yttria content is less than about 0.75%.

Claim 8

An article of manufacture according to claim 1, wherein the alloy is characterized by a 100 hour stress rupture life of at least 40 ksi at 650° C.

Claim 9

An article of manufacture according to claim 1, wherein the alloy contains less than 1% aluminum.

Claim 10

A structural element of a nuclear reactor comprising a wrought dispersion-strengthened, heat resistant ferritic alloy having a composition consisting essentially of, by weight, about 13% up to less than about 16% chromium, about 0.2% to about 1.5% titanium, up to about 1% Mo, a small but effective amount for improved strength up to about 0.75% of a refractory stable compound selected from the group metal oxide, metal nitride and metal carbide, and the balance, except for incidental elements and impurities, essentially iron, said element being prepared as a powder metallurgy product by the steps comprising a) mechanically alloying a mixture of fine powder containing components of said alloy in amounts proportional to give said composition, b) consolidating the resultant mechanically alloyed powder and effecting at least 25% reduction in area; thereby producing a dispersion-strengthened heat resistant ferritic alloy having a 100-hour stress-rupture life at 650° C of at least 40 ksi.

Claim 11

A structural element of a nuclear reactor comprising a wrought dispersion-strengthened, heat resistant ferritic alloy having a composition consisting essentially of, by weight, about 13% up to less than about 16% chromium, about 0.2% to about 1.5% titanium, up to about 1% Mo, a small but effective amount for improved strength up to about 0.75% of a refractory stable compound selected from the group metal oxide, metal nitride and metal carbide, and the balance, except for incidental elements and impurities, essentially iron, said element being prepared as a powder metallurgy product by the steps comprising a) mechanically alloying a mixture of fine powder containing components of said alloy in amounts proportional to give said composition, b) consolidating the resultant mechanically alloyed powder and effecting at least 25% reduction in area; thereby producing a dispersion-strengthened heat resistant ferritic alloy having a 100-hour stress-rupture life at 650° C of at least 40 ksi.

Claim 12

A structural element of a nuclear reactor according to claim 9, wherein the consolidated product is annealed at a temperature below the recrystallization temperature of the alloy.

Claim 13

A structural element of a nuclear reactor according to claim 9, wherein the dispersoid is selected from the group consisting of yttria, thoria, ceria, and rare earth oxides.

Claim 14

A structural element of a nuclear reactor according to claim 11, wherein the titanium content is less than about 1%, and wherein the dispersoid comprises ytrria, the yttria content being less than about 0.5%.

Claim 15

A structural element of a nuclear reactor according to claim 12, wherein the molybdenum content is about 0.1% to about 0.5%.

Claim 16

A mechanically alloyed ferritic dispersion-strengthened heat resistant alloy used as a structural element of a LMFB reactor consisting essentially of, by weight, about 13% to about 25% chromium, about 0.2% up to less than 2% titanium, up to about 2% molybdenum, less than about 1% aluminum, a small but effective amount for improved strength up to about 1.5% yttria and the balance, except for incidental elements and impurities, essentially iron, said wrought ferritic element being characterized substantially throughout by composition uniformity and by a high degree of dispersion uniformity.

Claim 17

A mechanically alloyed ferritic dispersion-strengthened heat resistant alloy used as a structural element of a LMFB reactor consisting essentially of, by weight, about 13% to about 25% chromium, about 0.2% up to less than 2% titanium, up to about 2% molybdenum, less than about 1% aluminum, a small but effective amount for improved strength up to about 1.5% yttria and the balance, except for incidental elements and impurities, essentially iron, said wrought ferritic element being characterized substantially throughout by composition uniformity and by a high degree of dispersion uniformity.

Claim 18

A mechanically alloyed ferritic dispersion-strengthened heat resistant alloy used as a structural element of a LMFB reactor according to claim 14, wherein the chromium content is about 13% up to less than about 16%, the titanium content is about 0.5% up to about 1%, the molybdenum content is up to about 1%, and the yttria content is less than about 0.5%.

Claim 19

As a powder metallurgy article of manufacture, a structural element of a LMFB reactor comprising a wrought dispersion-strengthened, heat resistant ferritic alloy having a composition consisting essentially of, by weight, about 13% to about 25% chromium, about 0.2% to less than 2% titanium, up to about 2% molybdenum, up to about 2% aluminum, up to about 2% each of zirconium, silicon, vanadium, tungsten, niobium, and manganese, and up to about 4% nickel, provided that the level of the elements zirconium, silicon, vanadium, tungsten, niobium, manganese and nickel is such that it is below that which in combination with the titanium level will effect a precipitation hardening phase in the alloy, a small but effective amount for improved strength up to about 1.5% yttria and the balance, except for incidental elements and impurities, essentially iron, said wrought ferritic element being characterized substantially throughout by composition uniformity and by a high degree of dispersion uniformity.

Claim 20

As a powder metallurgy article of manufacture, a structural element of a LMFB reactor comprising a wrought dispersion-strengthened, heat resistant ferritic alloy having a composition consisting essentially of, by weight, about 13% to about 25% chromium, about 0.2% to less than 2% titanium, up to about 2% molybdenum, up to about 2% aluminum, up to about 2% each of zirconium, silicon, vanadium, tungsten, niobium, and manganese, and up to about 4% nickel, provided that the level of the elements zirconium, silicon, vanadium, tungsten, niobium, manganese and nickel is such that it is below that which in combination with the titanium level will effect a precipitation hardening phase in the alloy, a small but effective amount for improved strength up to about 1.5% yttria and the balance, except for incidental elements and impurities, essentially iron, said wrought ferritic element being characterized substantially throughout by composition uniformity and by a high degree of dispersion uniformity.

Claim 21

An article of manufacture according to claim 1, wherein the alloy is characterized in that it is in a non-recrystallized, hot-worked, cold-worked condition.