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US4074993A Expired / Lapsed US ⏱️ 0.0 years remaining

Potassium ion-exchange on surface of beta-spodumene

Assignee: Corning Glass Works
•
Filing: 1968-03-18
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Granted: 1978-02-21
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Expires: 1988-03-18
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Abstract

Abstract This invention relates to the strengthening of glass-ceramic articles wherein the crystal content thereof comprises the predominant portion and containing beta-spodumene solid solution as the principal crystal phase. The strengthening effect is accomplished through an ion exchange process taking place within a surface layer of the article such that potassium ions from an external source are exchanged for lithium ions in the crystal phase thereby causing compressive stresses to be set up in the surface layer.

Inventors

  • 👤 Roger G. Ackerman
  • 👤 Bruce R. Karstetter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 00:54
CPC Classifications
C; C03; C03C; C03C21/00; C03C21/001; C03C21/002; C03C10/00; C03C3/00; C03C3/04; C03C3/076; C03C3/083; C03C3/085

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 133 words
A method for producing a unitary glass-ceramic article of high strength wherein the crystal content thereof constitutes at least 50% by weight of the article with a surface compressive stress layer and an interior portion which comprises contacting a glass-ceramic article consisting essentially of Li 2 O, Al 2 O 3 , and SiO 2 , wherein the crystal phase therein consists essentially of beta-spodumene at a temperature between about 550°-800° C. with a source of potassium ions for a period of time sufficient to replace at least part of the lithium ions of said beta-spodumene in a surface layer of the article with a corresponding amount of potassium ions, said replacement not changing the essential crystal structure of the beta-spodumene crystals to thereby effect a compressively stressed surface layer on the article.
Claim 2
Independent Claim 133 words
A method for producing a unitary glass-ceramic article of high strength wherein the crystal content thereof constitutes at least 50% by weight of the article with a surface compressive stress layer and an interior portion which comprises contacting a glass-ceramic article consisting essentially of Li 2 O, Al 2 O 3 , and SiO 2 , wherein the crystal phase therein consists essentially of beta-spodumene at a temperature between about 550°-800° C. with a source of potassium ions for a period of time sufficient to replace at least part of the lithium ions of said beta-spodumene in a surface layer of the article with a corresponding amount of potassium ions, said replacement not changing the essential crystal structure of the beta-spodumene crystals to thereby effect a compressively stressed surface layer on the article.
Claim 3
Dependent Claim 28 words
A method according to claim 1 wherein said time sufficient to replace at least part of the lithium ions of said beta-spodumene does not exceed about 16 hours.
Claim 4
Dependent Claim 25 words
A method according to claim 1 wherein said glass-ceramic article is contacted with said source of potassium ions at a temperature between about 700°-800° C.
Claim 5
Dependent Claim 105 words
A unitary glass-ceramic article of high strength wherein the crystal content thereof constitutes at least 50% by weight of the article with a surface compressive stress layer and an interior portion consisting essentially of Li 2 O, Al 2 O 3 , and SiO 2 , wherein the crystals of said interior portion consist essentially of beta-spodumene and the crystals of said surface compressive stress layer consist essentially of beta-spodumene, the crystal structure of said latter crystals being essentially unchanged but in at least a portion of which the proportion of lithium ions is less with a corresponding increase in an amount of potassium ions.
Claim 6
Dependent Claim 105 words
A unitary glass-ceramic article of high strength wherein the crystal content thereof constitutes at least 50% by weight of the article with a surface compressive stress layer and an interior portion consisting essentially of Li 2 O, Al 2 O 3 , and SiO 2 , wherein the crystals of said interior portion consist essentially of beta-spodumene and the crystals of said surface compressive stress layer consist essentially of beta-spodumene, the crystal structure of said latter crystals being essentially unchanged but in at least a portion of which the proportion of lithium ions is less with a corresponding increase in an amount of potassium ions.

References Cited (Backward Citations)

US2779136A Cited
US3282770A Cited
US3218220A Cited
US3482513A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-02-20 1981-08-22 1982-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-02-20 1985-08-22 1986-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-02-20 1989-08-22 1990-02-21 $7700.00 Window Closed / Lapsed

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