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US4073839A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of zone pouring foam products

Assignee: Motor Wheel Corp
•
Filing: 1976-04-19
•
Granted: 1978-02-14
•
Expires: 1996-04-19
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Abstract

Abstract A foamed article having zones of varying hardness is prepared by moving a shaping means relative to at least two foam pouring means to distribute a foamable mixture over the surface of the shaping means in a fan-shaped pattern in response to the relative motion between the pouring means and the shaper, adjusting the fan-shaped pattern to define zones in the foamed article having the desired physical characteristics.

Inventors

  • 👤 Theodore B. Burkholder
  • 👤 Robert J. Stalter
  • 👤 Paul N. Skotynsky

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 05:14
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/02; B29C44/04; B29C44/0461; B29C44/0476; Y; Y10; Y10S; Y10S425/00; Y10S425/05; Y10S521/00; Y10S521/904

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 140 words
A method of forming a foamed article having zoned of varying hardness comprising moving a shaping means relative to a bank of at least two foam pouring means which are aligned in a direction transverse to the direction of relative movement of said shaping means, causing each of said pouring means to distribute a foamable mixture over the surface of the shaper in a fan-like planular pattern transverse to the direction of said shaping means in response to the relative motion between the pouring means and the shaper, adjusting the fan-like planular pattern between the adjacent pouring means to control the area of overlap of said patterns to define zones in the foamed article of different physical characteristics and adjusting the nature of the foamable mixture exiting each pouring means whereby a foamed article having different physical characteristic is formed.
Claim 2
Independent Claim 140 words
A method of forming a foamed article having zoned of varying hardness comprising moving a shaping means relative to a bank of at least two foam pouring means which are aligned in a direction transverse to the direction of relative movement of said shaping means, causing each of said pouring means to distribute a foamable mixture over the surface of the shaper in a fan-like planular pattern transverse to the direction of said shaping means in response to the relative motion between the pouring means and the shaper, adjusting the fan-like planular pattern between the adjacent pouring means to control the area of overlap of said patterns to define zones in the foamed article of different physical characteristics and adjusting the nature of the foamable mixture exiting each pouring means whereby a foamed article having different physical characteristic is formed.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein the foamable mixture is a polyurethane.
Claim 4
Dependent Claim 33 words
The method of claim 1 wherein the fan-like planular pattern from each pouring head is controlled to give a line of demarcation having from essentially a zero overlap to more than one inch.
Claim 5
Dependent Claim 28 words
The method of claim 2 wherein the fan-like planular pattern of each pour is adjusted to give essentially a parallel demarcation zone between the foams of different properties.

References Cited (Backward Citations)

US2586275A Cited
US3009209A Cited
US3081487A Cited
US3139369A Cited
US3176995A Cited
US3278955A Cited
US3563474A Cited
US3872199A Cited
US3927162A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-02-13 1981-08-15 1982-02-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-02-13 1985-08-15 1986-02-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-02-13 1989-08-15 1990-02-14 $7700.00 Window Closed / Lapsed

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