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US4071675A Expired / Lapsed US ⏱️ 0.0 years remaining

Emulsion polymerization of vinyl chloride using mixed emulsifier system in a single step in the absence of seed formation

Assignee: Stauffer Chemical Co
•
Filing: 1977-03-03
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Granted: 1978-01-31
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Expires: 1997-03-03
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Abstract

Abstract A one-step process for the emulsion polymerization of vinyl chloride using a water-soluble initiator and an aqueous emulsifier system of (1) a C12-C18 straight chain alkyl or alkenyl phosphate surfactant and (2) a C12-C20 straight chain alkyl or alkenyl alcohol and/or a straight chain saturated hydrocarbon having a carbon content of greater than 18 is disclosed. One suitable example of a straight chain phosphate surfactant is sodium lauryl phosphate. Suitable alcohols include stearyl alcohol, cetyl alcohol and eicosanol. A suitable hydrocarbon is eicosane. The resulting homo- and copolymer latices can be used in plastisols and organosols.

Inventors

  • 👤 Arthur J. Yu
  • 👤 Donald F. Anderson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 11:41
CPC Classifications
C; C08; C08F; C08F14/00; C08F14/02; C08F14/04; C08F14/06; Y; Y10; Y10S; Y10S526/00; Y10S526/909

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 151 words
In an emulsion polymerization procedure for forming vinyl chloride polymers by heating a monomer charge containing at least 50%, by weight, vinyl chloride in the presence of a water soluble initiator and an emulsifier, wherein the improvement comprises using as an emulsifier an effective amount to maintain a stable emulsion of a mixture of: (1) at least one C 12 -C 18 straight chain phosphate surfactant of the formula ##STR2## wherein R is a straight chain alkyl or alkenyl group containing from about 12 to about 18 carbon atoms inclusive, M is an ammonium or alkali metal ion and x is 1 and/or 2 and (2) at least one C 12 -C 20 straight chain alkyl or alkenyl alcohol or saturated hydrocarbon having a chain of greater than 18 carbon atoms to effect information of the polymers in a single step in the absence of the initial introduction of seed particles.
Claim 2
Dependent Claim 151 words
In an emulsion polymerization procedure for forming vinyl chloride polymers by heating a monomer charge containing at least 50%, by weight, vinyl chloride in the presence of a water soluble initiator and an emulsifier, wherein the improvement comprises using as an emulsifier an effective amount to maintain a stable emulsion of a mixture of: (1) at least one C 12 -C 18 straight chain phosphate surfactant of the formula ##STR2## wherein R is a straight chain alkyl or alkenyl group containing from about 12 to about 18 carbon atoms inclusive, M is an ammonium or alkali metal ion and x is 1 and/or 2 and (2) at least one C 12 -C 20 straight chain alkyl or alkenyl alcohol or saturated hydrocarbon having a chain of greater than 18 carbon atoms to effect information of the polymers in a single step in the absence of the initial introduction of seed particles.
Claim 3
Dependent Claim 15 words
A process as claimed in claim 1 wherein the phosphate surfactant is sodium lauryl phosphate.
Claim 4
Dependent Claim 16 words
A process as claimed in claim 1 wherein the straight chain alkyl alcohol is stearyl alcohol.
Claim 5
Dependent Claim 32 words
A process as claimed in claim 1 wherein the amount of the emulsifier mixture which is present from about 0.7% to about 3%, by weight, based on the amount of polymerizable monomers.
Claim 6
Dependent Claim 25 words
A process as claimed in claim 1 wherein the weight ratio of surfactant to alcohol in the mixture ranges from about 1:1 to about 1:4.
Claim 7
Dependent Claim 20 words
A process as claimed in claim 1 wherein the surfactant is sodium lauryl phosphate and the alcohol is stearyl alcohol.
Claim 8
Dependent Claim 28 words
A process as claimed in claim 6 wherein the combined amount of surfactant and alcohol ranges from about 0.8% to about 2.0% by weight of the polymerizable monomers.
Claim 9
Dependent Claim 22 words
A process as claimed in claim 6 wherein the weight ratio of surfactant to alcohol ranges from about 0.8:1 to about 1:4.
Claim 10
Dependent Claim 24 words
A process as claimed in claim 1 wherein the phosphate surfactant and alcohol or hydrocarbon are prehomogenized prior to use in the polymerization procedure.

References Cited (Backward Citations)

US2843576A Cited
US3293199A Cited
US3324097A Cited
US3383346A Cited
GB1142425A Cited
US3642740A Cited
US3654248A Cited
US3755225A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-30 1981-08-01 1982-01-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-30 1985-08-01 1986-01-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-30 1989-08-01 1990-01-31 $7700.00 Window Closed / Lapsed

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